Rail Carriage Speed Estimation Using Observer-Based Sensor Fusion

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Solution Overview

Problem

Current methods for determining the speed of rail vehicles face significant measurement errors due to noise in satellite navigation, wheel diameter inaccuracies, wheel slip during braking or acceleration, and drift in acceleration sensors, which affect the accuracy of position, speed, and acceleration measurements.

Innovation Solution

A method using an observer model, preferably a Luenberger observer or Kalman filter, that acquires and processes sensor data such as longitudinal acceleration, wheel speed, and braking/drive forces to continuously determine the carriage speed, adapting to specific vehicle conditions and compensating for measurement errors through sensor fusion and drift correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If satellite navigation (GPS, Galileo, GLONASS) is used to determine position, then position information can be obtained, but measurement accuracy is drastically reduced in poor reception conditions such as tunnels

Engineering Contradiction:
Improveposition determination accuracyVSAvoidreception reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces an intermediary system consisting of a local reference position determination device and a movement detection device that mediates between the unreliable satellite navigation and the need for accurate position/speed determination. This local system uses inertial sensors and wheel speed sensors to determine position and speed independently of satellite reception conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If train control systems are used for position determination, then position can be determined at specific points or sections, but continuous evaluation is not possible

Engineering Contradiction:
Improveposition determination capabilityVSAvoidcontinuous evaluation capability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent implements continuous determination of position and speed by continuously processing sensor data from acceleration sensors and wheel speed sensors through integration and observer models. This provides uninterrupted position and speed information throughout the entire measurement period, enabling continuous evaluation rather than discrete point measurements.

Inventive Principle:
Principle #20Continuity of useful action

3Speed

If wheel slide protection speed signals are used, then speed can be determined from wheelsets, but systematic measurement inaccuracy is caused by unknown wheel diameter changes over time

Engineering Contradiction:
Improvespeed determination capabilityVSAvoidspeed measurement accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent employs an observer model that uses feedback from multiple sensors (acceleration sensors, wheel speed sensors) to continuously estimate and correct the actual vehicle speed. The system compares the integrated acceleration data with the wheel speed sensor data and uses this feedback to compensate for wheel diameter changes and provide accurate speed determination.

Inventive Principle:
Principle #23Feedback

4Measurement precision

If non-driven and unbraked reference wheelsets are used to minimize slip measurement errors, then measurement errors from wheel slip are reduced, but additional components and assembly work are required and unbraked wheelsets are undesirable

Engineering Contradiction:
Improvespeed measurement accuracyVSAvoidwheelset configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the driven/braked wheelsets self-sufficient for accurate speed measurement by equipping them with both acceleration sensors and wheel speed sensors. The system processes data from these sensors through an observer model to determine accurate vehicle speed without requiring separate unbraked reference wheelsets, thus eliminating the additional components and assembly work.

Inventive Principle:
Principle #25Self-service

5Ease of manufacture

If pulse generator signals are used to measure longitudinal acceleration, then acceleration can be measured cost-effectively, but accuracy is reduced due to sampling rate limitations and gravity compensation requirements

Engineering Contradiction:
Improvecost-effectivenessVSAvoidacceleration measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent merges multiple measurement approaches by combining data from pulse generators (wheel speed sensors) and acceleration sensors in an observer model. This fusion of measurement methods compensates for the individual limitations of each sensor type, providing accurate acceleration and speed determination while maintaining cost-effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4010234B1Method for determining a local carriage speed of a carriage
Publication Date: 2024.10.30 KNORR BREMSE SYST FUR SCHIENENFAHRZEUGE GMBH
  • EP4010234B1 patent drawingFigure 1~3
  • EP4010234B1 patent drawingFigure 4~5
  • EP4010234B1 patent drawingFigure 6

AI summary

Disclosed is a method for determining a carriage speed (vcarriage) of a carriage, said method comprising the following steps: sensor data available in the carriage are sensed as an input variable for an observer model (1, 2); the input variables are input into the observer model (1, 2); and the carriage speed (vcarriage) is continuously determined by the observer model (1, 2). A device, a vehicle and a computer program product for carrying out said method are also disclosed.