Child Carrier Frame Joint Dynamics for Compact Folding

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Solution Overview

Problem

Existing passenger transport carriers face challenges in efficiently transitioning from an expanded in-use position to a compact storage position, particularly due to limited flexibility in frame assembly design that can lead to snagging, pinching, or creasing of cover materials during folding.

Innovation Solution

The passenger transport carrier incorporates a frame assembly with strategically positioned joint assemblies that allow the rear frame to fold between an unfolded in-use position and a folded storage position, with specific angles and movements of frame members that minimize material stress and optimize storage size, including a first joint assembly that moves longitudinally forward to facilitate folding within the confines of the cover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the frame assembly is designed with fixed joint positions, then the structural stability is improved, but the folding flexibility deteriorates causing snagging and pinching of cover materials

Engineering Contradiction:
Improvestructural stabilityVSAvoidfolding flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The joint assemblies are designed to move dynamically along the frame members during folding operations. Specifically, the joint assemblies can translate longitudinally along the tubular frame members, allowing the frame geometry to adapt continuously during the folding process rather than being constrained by fixed joint positions. This dynamic capability enables smooth transitions between extended and folded configurations without snagging or pinching the cover materials.

Inventive Principle:
Principle #15Dynamics

2Strength

If the frame members are made rigid for structural integrity, then the strength is improved, but the ease of folding deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidease of folding
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The frame assembly is segmented into multiple tubular frame members connected by movable joint assemblies. This segmentation allows each member to maintain its rigid structural integrity while the joint assemblies provide the necessary flexibility for folding. The joint assemblies act as independent elements that enable relative motion between the rigid frame members, thus combining strength with foldability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The joint assemblies incorporate movable connections that allow the frame members to pivot and translate relative to each other during folding. This dynamic joint design maintains the rigidity of individual frame members for structural integrity while enabling smooth folding operations through controlled movement of the joint assemblies along the frame members.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If the joint assemblies are positioned at the ends of frame members, then the manufacturing simplicity is improved, but the folding smoothness deteriorates causing material stress

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmaterial stress
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The joint assemblies are designed to move along the frame members during folding, distributing the folding action over a longer distance and time period. This dynamic movement prevents concentrated stress at single points where joints are located, thereby reducing the risk of snagging, pinching, or creasing the cover materials while maintaining manufacturing simplicity through standardized joint components.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables a reduced folded size for easier storage and hauling while maintaining structural integrity and aesthetic appeal by minimizing material stress and optimizing frame assembly geometry, ensuring smooth transitions between operational and storage positions.

Implementation Method 1

a first joint assembly that moves longitudinally forward to facilitate folding within the confines of the cover

Methodology Applied
Scientific EffectMechanical Motion:

Implementation Method 2

the rear frame can be configured to fold between an unfolded in-use position and a folded storage position

Methodology Applied
Scientific EffectPivoting: Hinge

Data Source

PatentUS10864934B2Passenger transport carriers
Publication Date: 2020.12.15 THULE SWEDEN AB
  • US10864934B2 patent drawing
  • US10864934B2 patent drawing
  • US10864934B2 patent drawing

AI summary

A child transport carrier includes an upper frame member having a forward end and a rear end and a rear frame coupled to the upper frame member. The rear frame includes a lower rear frame member, an upper rear frame member having an upper end fixedly coupled to the rear end of the upper frame member, and a first joint assembly coupling the lower rear frame member and the upper rear frame member. The rear frame is configured to fold between an unfolded in-use position and a folded storage position. The upper frame member and the upper rear frame member are fixed relative to each other. The first joint assembly is disposed longitudinally rearward of the forward end of the upper frame member and longitudinally forward of the rear end of the upper frame member in the unfolded in-use position.