Carrier Projectile Aerodynamic Payload Separation

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Solution Overview

Problem

Existing carrier projectiles for barrel weapons rely on pyrotechnics or chemical energy for payload release, which can be unsafe and inefficient, and may result in premature disassembly during firing, leading to undesirable payload release.

Innovation Solution

A carrier projectile design that utilizes aerodynamic forces, specifically air pressure generated during flight, to separate the payload casing from the base without the need for ejection charges or timers, ensuring safe and controlled payload release after leaving the barrel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pyrotechnics or chemical energy are used for payload release, then payload can be ejected from the projectile, but safety risks increase and premature disassembly may occur during firing

Engineering Contradiction:
Improvepayload release controlVSAvoidsafety risks from chemical energy
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces pyrotechnic/chemical energy systems with a purely mechanical aerodynamic system. A weight is suspended inside the projectile by a retaining structure that fails at a specific force threshold. During firing, the projectile experiences high g-forces that keep the weight retained; after muzzle exit, aerodynamic forces reduce below the retention threshold, allowing the weight to drop and trigger payload release. This eliminates all chemical energy storage while maintaining reliable controlled release.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses the projectile's own flight dynamics to trigger payload release. The changing aerodynamic forces during flight—high retention forces during barrel transit followed by lower forces after muzzle exit—automatically activate the release mechanism without external control systems. The weight's position relative to the aerodynamic center creates a self-regulating system that responds to the flight environment.

Inventive Principle:
Principle #25Self-service

2Productivity

If pyrotechnic ejection charges are used, then payload can be dispersed, but premature release in the barrel may occur

Engineering Contradiction:
Improvepayload delivery efficiencyVSAvoidtimed payload release
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system exploits the time-varying nature of aerodynamic forces during projectile flight. The retaining structure is designed with a specific force threshold that corresponds to the transition from barrel transit to free flight. During barrel transit, high acceleration forces exceed the retention threshold; after muzzle exit, aerodynamic forces drop below the threshold, automatically triggering release at the optimal moment without risk of premature activation.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If aerodynamic forces are used for separation, then chemical energy storage is eliminated, but the separation mechanism becomes more complex

Engineering Contradiction:
Improvechemical energy riskVSAvoidaerodynamic separation mechanism
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system divides the projectile into functionally independent segments: the projectile body, the internal weight, the retaining structure, and the payload. This segmentation allows each component to be optimized for its specific function while simplifying the overall system. The retaining structure can be a simple mechanical feature rather than a complex pyrotechnic system, and the weight serves as both a counterbalance and the release trigger.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design prevents premature payload release in the barrel, eliminates the risk of chemical energy storage, and allows for efficient delivery of active agents like flechettes or splinters from rifled barrels, enhancing safety and operational reliability.

Implementation Method 1

The release force is generated aerodynamically on the projectile during its flight

Methodology Applied
Scientific EffectAerodynamic force: Drag

Implementation Method 2

The release force is generated by the air surrounding the fired projectile or through which it flies

Methodology Applied
Scientific EffectAir pressure: Pressure Increase

Data Source

PatentEP3637039B1Carrier projectile for a gun
Publication Date: 2023.09.06 DIEHL DEFENCE GMBH & CO KG
  • EP3637039B1 patent drawingFigure 1a~1b
  • EP3637039B1 patent drawingFigure 2a~2c
  • EP3637039B1 patent drawingFigure 3a~4

AI summary

A projectile carrier (2) for a cannon (20) with a barrel (22) extending along a central longitudinal axis (4) comprises a projectile base (8), a casing (14) which is connected to the projectile base (8) in an initial state (A) and which is detachable in an axial direction from the projectile base (8) when a release force (L) acts in the axial direction between the projectile base (8) and the casing (14) which exceeds a limiting force (G), wherein the projectile base (8) and the casing (14) enclose a receiving space (16) for a payload (17), and a separation device (18), wherein the release force (L) is generated by the separation device (18) after leaving the barrel (22) without the use of an ejection charge and/or without the use of a fuze.