Carrier Waveform Modification for Parallel Switching Systems

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Solution Overview

Problem

In power electronics systems with multiple semiconductor switches in parallel, simultaneous switching events lead to higher voltage spikes across semiconductor devices, potentially damaging them and necessitating the use of higher voltage-rated devices, which increases cost and volume.

Innovation Solution

A controller adjusts the shape, phase, or properties of carrier waveforms in response to differences in reference waveforms to prevent simultaneous switching of semiconductor devices, either dynamically or through pre-programmed modifications, such as altering waveforms from triangular to sawtooth or phase-shifting, to avoid overlapping turn-on or turn-off events.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If simultaneous switching of semiconductor devices is allowed, then switching speed and productivity are improved, but voltage spikes increase causing device damage and requiring higher voltage-rated components

Engineering Contradiction:
Improveswitching speedVSAvoidvoltage spikes
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The controller detects when reference waveforms indicate potential simultaneous switching events and preemptively modifies the carrier waveform shape or phase to prevent overlapping switching instants. This preliminary intervention avoids the harmful voltage spikes before they occur while maintaining efficient switching operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts carrier waveform properties (shape or phase) in real-time based on the instantaneous difference between reference waveforms. When the difference falls below a threshold indicating potential simultaneous switching, the controller applies dynamic modification to stagger the switching events, resolving the contradiction between switching speed and voltage spike suppression.

Inventive Principle:
Principle #15Dynamics

2Reliability

If higher voltage-rated semiconductor devices are used, then reliability against voltage spikes is improved, but device volume and cost increase

Engineering Contradiction:
Improvevoltage spike resistanceVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The system converts the potential harmful effect of simultaneous switching (voltage spikes) into a controlled parameter by using carrier waveform modification to deliberately stagger switching instants. This approach protects standard-voltage devices from overvoltage damage without requiring higher voltage-rated components, thus avoiding increased device volume and cost.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If carrier waveform modification is applied, then simultaneous switching is prevented improving reliability, but control complexity increases

Engineering Contradiction:
Improveswitching overlap preventionVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller modifies existing carrier waveform parameters (shape or phase) rather than introducing entirely new control mechanisms. This approach achieves reliable prevention of simultaneous switching by adjusting waveform characteristics based on reference waveform differences, maintaining relatively simple control logic while effectively resolving switching conflicts.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10587185B1Dynamic carrier waveform modification to avoid concurrent turn-on/turn-off switching
Publication Date: 2020.03.10 FORD GLOBAL TECH LLC
  • US10587185B1 patent drawing
  • US10587185B1 patent drawing
  • US10587185B1 patent drawing

AI summary

A power electronics switching system has a power converter including switching elements respectively disposed in parallel paths. The system also has a controller that outputs switching commands for the switching elements derived from carrier waveforms and reference waveforms corresponding to the switching elements, and generates a shape for one of the carrier waveforms according to a difference in magnitudes between the reference waveforms such that the shape is of a first type responsive to the difference being greater than a first threshold and is of a second type different than the first type responsive to the difference being less than a second threshold.