Foot-Operated Cart Brake Lever for Wheel Locking on Inclines

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Solution Overview

Problem

Collapsible wheeled carts tend to roll down inclines, making it difficult for older users to keep them in place, necessitating a simple and effective braking system that can be easily engaged and disengaged.

Innovation Solution

A user-selectable braking system is implemented using pivotable brake lever arms with radially disposed stops on the rear wheels, allowing the user to lock or unlock the wheels by stepping on the lever ends, with a connecting rod for simultaneous operation of both sides, ensuring the brakes remain in their desired position until manually changed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a braking system is added to prevent rolling, then stability is improved, but device complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The braking system is segmented into independent lever arms for each rear wheel, with each lever arm containing a brake feature that independently engages with stops on its corresponding wheel. This segmentation allows the complex braking function to be distributed across multiple simple, identical components rather than requiring a single complex braking mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brake lever arms are designed to be self-latching through the interaction between the brake feature and the radially disposed stops. Once engaged, the system maintains its braked state without requiring continuous user input or complex locking mechanisms, as the mechanical geometry of the lever arm and stops creates a self-sustaining engaged position.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If a foot-operated brake lever is used, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The brake lever arm acts as an intermediary mechanical element that translates the simple downward motion of the user's foot into the rotational engagement of the brake feature with the stops on the wheel. This intermediary lever arm provides mechanical advantage and transforms the user's input into effective braking action without requiring complex linkages or mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of using a complex mechanism to release the brake, the system is designed so that the natural downward motion of the foot on the lever arm automatically engages and maintains the braked state. The engagement is the default state achieved by simple downward pressure, while release requires a deliberate upward lifting motion, inverting the typical brake operation logic.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The braking system effectively prevents the cart from rolling down inclines, providing stability and ease of use for older users by allowing easy locking and unlocking of the wheels, enhancing user experience and safety.

Implementation Method 1

A left brake lever arm (21) is pivotably attached to the basket assembly and pivotable about a left brake lever arm axis (22)

Methodology Applied
Scientific EffectLever: Lever

Implementation Method 2

In the braked position the left brake feature is configured to be positioned between at least two of the plurality of stops of the left rear wheel preventing rotation of the left rear wheel

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11912326B2Wheeled cart with braking system
Publication Date: 2024.02.27 DBEST PRODUCTS INC
  • US11912326B2 patent drawing
  • US11912326B2 patent drawing
  • US11912326B2 patent drawing

AI summary

A wheeled cart includes a collapsible basket assembly configured to transport a variety of objects placed within. A brake lever arm is pivotably attached to the basket assembly and pivotable about a brake lever arm axis. A brake lever arm distal end is engaged by a user's foot to move between a released position and a braked position. The brake lever arm includes a brake feature. An inside face of a wheel includes a plurality of stops radially disposed about its axis. In the braked position the brake feature is configured to be positioned between at least two of the plurality of stops of the respective rear wheel thereby preventing rotation of the wheel. In the released position the brake feature is configured to be positioned outside the plurality of stops thereby allowing rotation of the wheel.