Carton with Engagement Structure for Article Activation and Separation

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Solution Overview

Problem

Existing carton designs lack an effective mechanism for engaging and activating articles such as duster pads, which are often bunched or layered, making it difficult to separate, expand, or actuate them when stored.

Innovation Solution

A carton design featuring a plurality of panels, foldable end flaps, and an engagement structure with teeth-like features that activate articles by interengaging with them when inserted, allowing for separation, expansion, or actuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If articles are stored bunched or layered in existing carton designs, then storage compactness is improved, but article activation (separation, expansion, or actuation) becomes difficult

Engineering Contradiction:
Improvestorage compactnessVSAvoidarticle activation
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The engagement structure is pre-configured within the carton with teeth-like features positioned to contact specific portions of articles. When the carton is opened or accessed, the engagement structure automatically engages the bunched or layered articles and applies force to separate, expand, or actuate them, performing the activation action in advance of user interaction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The engagement structure acts as an intermediary mechanism between the carton and the articles. The teeth-like features on the engagement structure interface with the articles to transmit activation forces, enabling the transition from compact storage state to activated state without requiring direct manual manipulation of the bunched articles.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If an engagement structure with teeth-like features is added to activate articles, then article activation capability is improved, but carton structural complexity increases

Engineering Contradiction:
Improvearticle activationVSAvoidcarton structural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The engagement structure serves multiple functions within a single integrated component: it provides article retention during transport, enables article activation through its teeth-like features, and maintains structural attachment to the carton panels. This multi-functionality reduces the need for separate mechanisms for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The engagement structure is divided into multiple teeth-like features distributed across different panels, with each tooth or group of teeth capable of engaging specific portions of articles. This segmentation allows the structure to handle multiple articles simultaneously and provides modular attachment points on the carton panels.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10736482B2Carton with article engagement features
Publication Date: 2020.08.11 GRAPHIC PACKAGING INTERNATIONAL LLC
  • US10736482B2 patent drawing
  • US10736482B2 patent drawing
  • US10736482B2 patent drawing

AI summary

A carton for holding at least one article. The carton has a plurality of panels that extends at least partially around an interior of the carton. A plurality of end flaps are respectively foldably connected to a respective panel of the plurality of panels for closing an end of the carton. An engagement structure is attached to at least one panel of the plurality of panels. The engagement structure is positioned for receiving the at least one article and activating the at least one article.