Carton Reinforcing Wings Superposition Impact Resistance

Solution Overview

Problem

Conventional cartons for packing articles have low resistance to impacts, leading to potential damage during transport, and increasing the carton's rigidity to improve this results in higher costs.

Innovation Solution

The carton design incorporates reinforcing wings that superpose to create multiple layers of protection for the article's flanks and upper side, with specific folding mechanisms to enhance impact resistance without increasing material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional carton design is used, then manufacturing cost is low, but impact resistance is poor

Engineering Contradiction:
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent transitions from a conventional single-layer carton structure to a multi-layer superposed structure by adding reinforcing wings that fold over and superpose on the carton walls. This dimensional transformation creates multiple protective layers without requiring a completely new carton design, thereby improving impact resistance while maintaining manufacturing simplicity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The carton is divided into functional segments: the main carton body and separate reinforcing wings. These wings can be independently folded and superposed to create multiple layers of protection at critical areas (flanks and upper side), allowing targeted reinforcement without strengthening the entire carton uniformly, thus improving cost-effectiveness

Inventive Principle:
Principle #1Segmentation

2Strength

If more rigid cartons are used, then impact resistance is improved, but manufacturing cost increases

Engineering Contradiction:
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

Instead of making the entire carton more rigid (which would increase overall material costs), the patent applies reinforcement locally at the flanks and upper side through superposed wings. This localized quality enhancement provides impact resistance where it is most needed during transport while keeping the rest of the carton structure simple and cost-effective

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite protective structure by superposing multiple layers of carton material (the base wall and the folded reinforcing wings) to form a multi-layer composite at critical areas. This composite structure provides enhanced strength and impact resistance comparable to more rigid cartons, but achieved through layering rather than using more expensive rigid materials throughout

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9981769B2Carton for packing and a method for packing articles using the packing carton
Publication Date: 2018.05.29
  • US9981769B2 patent drawing
  • US9981769B2 patent drawing
  • US9981769B2 patent drawing

AI summary

The invention relates to a carton for packing and a method for packing articles. The carton for packing comprises: a central portion (2) which is strip-shaped and in turn comprises a first portion (51), a second portion (52) and a third portion (53); a first reinforcing wing (11) foldable towards the second portion (52); a second reinforcing wing (12) foldable towards the second portion (52); a third reinforcing wing (13) foldable towards the third portion (53); a fourth reinforcing portion (14), foldable towards the first portion (51), a first closing wing (41) foldable towards the first portion (51); a second closing wing (42) foldable towards the first portion (51).