Cartridge Coupling with Pivoting Engagement for Stable Drum Rotation

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Solution Overview

Problem

Conventional electrophotographic image forming apparatuses face challenges in maintaining consistent torque requirements for detachable cartridges, affecting the stability and efficiency of photosensitive drum rotation.

Innovation Solution

The introduction of a cartridge structure with a coupling mechanism that includes a movable member and engaging portions to manage driving and braking forces, ensuring stable rotation of the photosensitive drum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a coupling mechanism with movable member and engaging portions is introduced to manage driving and braking forces, then the stability of photosensitive drum rotation is improved, but the device complexity increases

Engineering Contradiction:
Improvestability of photosensitive drum rotationVSAvoidcomplexity of coupling mechanism
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The coupling mechanism is divided into distinct functional components: a movable member with engaging portions for driving force transmission, and a separate braking force application member. This segmentation allows each component to be optimized for its specific function while working together to achieve stable drum rotation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The movable member is designed to move relative to the main body of the coupling, transitioning between different positions to engage or disengage the driving and braking forces. This dynamic capability allows the mechanism to adapt to varying operational requirements while maintaining stability.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the coupling structure includes movable member and engaging portions for force management, then the operational efficiency is improved, but the ease of manufacture decreases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidease of manufacture of coupling mechanism
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

By dividing the coupling mechanism into separate manufacturable components (movable member, main body, engaging portions), each part can be manufactured using standard processes and then assembled, balancing operational efficiency with manufacturing ease.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If the movable member is provided with engaging portion to be entered between driving force application member and braking force application member, then the torque control precision is improved, but the device complexity increases

Engineering Contradiction:
Improvetorque control precisionVSAvoidcomplexity of coupling structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The engaging portion of the movable member acts as an intermediary element that precisely transmits and controls the interaction between the driving force application member and the braking force application member, enabling accurate torque control through a relatively simple mechanical interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12449759B2Cartridge, drum unit and image forming apparatus
Publication Date: 2025.10.21 CANON KK
  • US12449759B2 patent drawing
  • US12449759B2 patent drawing
  • US12449759B2 patent drawing

AI summary

A cartridge includes a photosensitive drum and a casing having a first end portion and a second end portion opposite to the first end portion in a direction of the rotational axis of the photosensitive drum. A coupling is positioned adjacent to the first end portion of the casing, with the coupling being operatively connected to the photosensitive drum so as to transmit a driving force toward the photosensitive drum. The coupling includes a main body configured to rotate about a rotational axis of the main body to thereby transmit the driving force and at least one engaging member, with the engaging member being pivotable relative to the main body between a first position and a second position about a pivot axis that is non parallel to the rotational axis of the main body, and with the engaging member being configured to transmit the driving force toward the photosensitive drum via the main body.