Drug Cartridge Fixation Using a Deformable Arch Retainer

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Solution Overview

Problem

Existing drug delivery devices face issues with holding cartridges relative to the housing, where high holding forces can damage the cartridge, and low holding forces allow movement during storage, leading to dosing inaccuracies.

Innovation Solution

A deformable member within the housing recess, deformable both elastically and plastically, limits cartridge movement by designing an arch shape that exerts a predictable and adjustable force, ensuring secure holding without damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rigid holding mechanism is used to secure the cartridge, then the cartridge is held firmly in position, but the cartridge may be damaged due to excessive holding force

Engineering Contradiction:
Improvecartridge retention reliabilityVSAvoidcartridge damage from excessive force
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The holding mechanism utilizes elastic deformation of a deformable member, changing its physical state from undeformed to deformed. This parameter change allows the member to exert controlled elastic forces that securely hold the cartridge while preventing excessive force that could damage the cartridge. The elastic deformation region is specifically designed to provide appropriate holding force within safe limits.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a soft or flexible holding mechanism is used to avoid damage, then the cartridge is protected, but the cartridge may move during storage leading to dosing inaccuracies

Engineering Contradiction:
Improveprotection from excessive forceVSAvoidcartridge position accuracy
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The deformable member is designed to undergo elastic deformation within a controlled range. This elastic deformation provides sufficient holding force to prevent cartridge movement during storage, ensuring dosing accuracy. The elastic nature of the deformation ensures the force remains within safe limits to protect the cartridge from damage.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the holding force is increased to prevent cartridge movement, then positioning accuracy is improved, but the risk of cartridge damage increases

Engineering Contradiction:
Improvecartridge positioning accuracyVSAvoidcartridge structural integrity
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The deformable member's elastic deformation property allows it to provide controlled holding forces. The elastic region of deformation is specifically engineered to deliver appropriate forces for secure cartridge positioning while maintaining the structural integrity of the cartridge. The reversible nature of elastic deformation ensures forces remain within safe thresholds.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If a complex multi-component holding system is used to achieve precise control, then cartridge retention is improved, but the device complexity increases

Engineering Contradiction:
Improvecartridge retention reliabilityVSAvoidholding mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The holding mechanism is segmented into a deformable member integrated within the housing structure. This segmentation allows the complex holding function to be achieved through a single specialized component rather than multiple separate mechanisms. The deformable member is positioned to engage with the cartridge in a controlled manner, providing reliable retention while minimizing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deformable member provides reliable and precise cartridge retention, accommodating varying cartridge lengths and preventing movement during storage, ensuring accurate dosing and dispensing.

Implementation Method 1

The deformable member is deformable from a non-deformed state to a deformed state by a displacement of the distal end. In the deformed state the member is adapted to limit a movement, in particular a proximal movement, of a cartridge present in the recess

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

The member comprises a first arch between the proximal end and the distal end in the non-deformed state and in the deformed state

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentEP4045113B1Cartridge fixation for a drug delivery device
Publication Date: 2025.12.10 YPSOMED AG
  • EP4045113B1 patent drawingFigure 1~2b
  • EP4045113B1 patent drawingFigure 3a~3d
  • EP4045113B1 patent drawingFigure 4

AI summary

The present invention concerns a housing (40) for a drug delivery device for administrating a liquid drug from a cartridge (30). The housing (40) comprises a recess (48) for accommodating a proximal portion of the cartridge (30). The housing comprises further a deformable member (41.1, 41.2) arranged inside the recess (48), the deformable member (41.1, 41.2) comprising a proximal end attached to the housing (40) and a distal end (52) movable within the recess (48). The member (41.1, 41.2) is deformable from a non-deformed state to a deformed state by a displacement of the distal end (52), wherein in the deformed state the member (41.1, 41.2) is adapted to limit a movement of a cartridge (30) in the longitudinal direction relative to the housing (40). The member (41.1, 41.2) further comprises an arch (42, 43) and in the deformed state the arch (42, 43) is deformed both elastically and plastically.