Cartridge Guide Surfaces Align Electrical Contacts
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Solution Overview
Problem
Existing ink-jet printer systems face issues with maintaining a secure electrical connection between the ink cartridge and the holder due to potential misalignment, leading to connection failure under shock and vibration.
Innovation Solution
The system employs guide surfaces and walls to ensure accurate alignment of the consumable cartridge's electrical interface with the mounting portion, preventing offset positions and utilizing protrusions to secure the cartridge in place, thereby maintaining a stable electrical connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If the electrical connection terminal portion is supported on the ink cartridge at a wrong position, then the relative position between the ink cartridge and the holder is correctly determined, but the electrical connection between the electrical connection terminal portion and the connector may not be secured
Solution Approach 1:
The patent introduces guide surfaces (first guide surface and second guide surface) as intermediary elements that mediate between the ink cartridge and holder. These guide surfaces work with corresponding guide walls to establish a precise relative position, ensuring that the electrical connection terminal portion aligns correctly with the connector. The guide surfaces act as a mediator that translates the mechanical mounting action into precise electrical connection alignment.
Solution Approach 2:
The guide surfaces are designed to guide the ink cartridge into the correct position during the mounting process itself. This preliminary alignment action occurs before the final mounting is completed, ensuring that the electrical connection terminal portion is already in the correct position relative to the connector. The guide surfaces perform the preliminary alignment action that prevents misalignment issues.
2Ease of operation
If the board is positioned offset from the board supporting portion, then the consumable cartridge can be inserted, but the electrical interface cannot contact the contact of the mounting portion securely
Solution Approach 1:
The guide surfaces serve as intermediary elements that bridge the gap between ease of insertion and secure electrical connection. During insertion, the guide surfaces allow the cartridge to move freely while providing guidance. When the cartridge reaches the correct position, the guide surfaces work with the guide walls to prevent further offset movement, ensuring the electrical interface contacts the mounting portion contact securely.
Solution Approach 2:
The system transitions from a dynamic state during insertion (where the board can move relative to the board supporting portion) to a static locked state (where the guide surfaces and guide walls prevent further movement). This dynamic approach allows easy insertion while ensuring secure electrical connection once mounted.
3Measurement precision
If guide surfaces are positioned too close to the board, then alignment is achieved, but the board may be damaged by the walls during insertion
Solution Approach 1:
The guiding function is segmented into two distinct components: guide surfaces that provide alignment guidance and guide walls that provide mechanical support and protection. The guide surfaces are positioned to provide alignment without being too close to the board, while the guide walls are positioned to protect the board during insertion. This segmentation allows each component to perform its function optimally without compromising the other.
Solution Approach 2:
The guide surfaces act as intermediaries between the board and the guide walls. They provide the necessary alignment guidance while maintaining an appropriate distance from the board to prevent damage. The guide walls serve as protective intermediaries that prevent the board from contacting harmful elements during insertion.
Data Source
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AI summary
A system includes a mounting portion and a consumable cartridge. The consumable cartridge includes an electrical interface positioned on a board, a first guide surface, and a second guide surface. The mounting portion includes a contact configured to contact the electrical interface, a first wall, and a second wall. When the consumable cartridge is inserted into the mounting portion, the first wall is received in a first space defined by the first guide surface, and the second wall is received in a second space defined by the second guide surface.