Process Cartridge Input Part Positioning for Collision Prevention

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Solution Overview

Problem

The existing process cartridge design for electrophotographic laser printers has a coupling member that protrudes outward, causing collisions and potential damage when mounting or detaching the cartridge, leading to difficulties in smooth installation and increased risk of damage to both the cartridge and apparatus components.

Innovation Solution

The design incorporates a process cartridge with a photosensitive drum, a first outer side plate, a second outer side plate, and an input part on the drum's end, where the input part's end face is inwardly positioned relative to the first outer side plate, preventing protrusion and minimizing collisions during mounting and detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the coupling member protrudes outward from the frame body to transmit drive force, then the drive transmission function is improved, but the coupling member collides with other members during mounting and detachment

Engineering Contradiction:
Improvedrive transmissionVSAvoidmounting and detachment
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The coupling member is positioned within the frame body rather than protruding outward, nesting the drive transmission component inside the protective enclosure. This allows the drive force to be transmitted through the photosensitive drum while the coupling member remains hidden, preventing collision during mounting and detachment operations.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Power

If the coupling member protrudes outward from the frame body, then the drive transmission function is improved, but the coupling member or other members could be damaged due to repeated collisions

Engineering Contradiction:
Improvedrive transmissionVSAvoiddamage risk
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The coupling member is nested within the frame body, protecting it from external damage during mounting and detachment. This nesting arrangement ensures that the drive transmission function is maintained while eliminating the collision risk that could damage the coupling member or other apparatus members.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If the input part end face is positioned inward with respect to the outer surface of the first outer side plate, then the risk of collision is reduced, but the volume available for toner storage may be affected

Engineering Contradiction:
Improvecollision riskVSAvoidtoner storage volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The input part end face is positioned inward only at the specific location where collision risk exists, while the rest of the frame body and toner storage space maintain their original dimensions. This localized adjustment minimizes the impact on toner storage volume while effectively reducing collision risk at the critical interface with the apparatus body.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9778615B2Process cartridge and image forming apparatus
Publication Date: 2017.10.03 BROTHER KOGYO KK
  • US9778615B2 patent drawing
  • US9778615B2 patent drawing
  • US9778615B2 patent drawing

AI summary

A process cartridge and an image forming apparatus are provided. The process cartridge is detachably mountable in an apparatus body of the image forming apparatus, and includes a plurality of photosensitive drums, a first outer side plate which is provided on one side of the photosensitive drums in an axial direction of the photosensitive drum, a second outer side plate which is provided on the other side of the photosensitive drums in the axial direction, and opposes the first outer side plate with the photosensitive drums interposed therebetween, and a plurality of input parts which are provided on ends of the photosensitive drums at the one side, respectively. An end face of each of the input parts being provided inward with respect to the outer surface of the first outer side plate.