Cartridge Memory Member Adhesive Bonding and Groove Support

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Solution Overview

Problem

There is a need to prevent memory units from detaching from cartridges in image forming apparatuses, which are essential for storing and transmitting information related to the cartridge's characteristics and maintenance within the image forming apparatus.

Innovation Solution

A cartridge design that includes a memory member with electric contacts and a support member featuring a memory mounting portion with a groove structure, where the memory member is bonded to the support member using an adhesive, ensuring secure attachment and electrical connectivity when installed in the image forming apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a memory is mounted on a cartridge using only an adhesive, then the mounting process is simple, but the memory may drop off the cartridge

Engineering Contradiction:
Improvemounting process simplicityVSAvoidmemory attachment reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The support member is divided into a flat portion and a protruding portion with different functions. The flat portion provides a bonding surface for the adhesive, while the protruding portion extends beyond the memory to prevent it from dropping off, creating a segmented structure that addresses both mounting simplicity and attachment reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member transitions from a two-dimensional flat surface to a three-dimensional structure with a protruding portion that extends vertically beyond the memory component. This dimensional change creates a physical barrier that prevents the memory from dropping off while maintaining the simplicity of adhesive-based mounting.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the support member is made larger to prevent memory from dropping off, then attachment reliability improves, but the cartridge size increases

Engineering Contradiction:
Improvememory attachment reliabilityVSAvoidcartridge volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

Instead of increasing the overall size of the support member uniformly, the invention applies a localized protruding portion only at the specific area needed to prevent memory from dropping off. This local quality approach maintains compact cartridge dimensions while providing enhanced attachment reliability where required.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solution addresses the reliability issue by extending the support member in the vertical dimension (height) rather than increasing the horizontal footprint. This allows the memory to be secured against dropping off without significantly increasing the cartridge's planar dimensions or overall volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents the memory from dropping off the cartridge, ensuring reliable information storage and transmission, thereby enhancing the maintenance and operational efficiency of the image forming apparatus.

Implementation Method 1

the memory member is mounted on the memory mounting portion, with the second surface being bonded to the first opposing portion by an adhesive

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentUS11493879B2Cartridge, image forming apparatus, and method for manufacturing cartridge
Publication Date: 2022.11.08 CANON KK
  • US11493879B2 patent drawing
  • US11493879B2 patent drawing
  • US11493879B2 patent drawing

AI summary

Disclosed is a cartridge detachably attachable to a body of an image forming apparatus, the cartridge including: a memory member; and a support member supporting the memory member, wherein the memory member has a memory-side electric contact electrically connected to a body-side electric contact of the body when the cartridge is installed in the body, a first surface on which the memory-side electric contact is provided, and a second surface on an opposite side to the first surface, the support member has a memory mounting portion on which the memory member is mounted, the memory mounting portion has a first opposing portion that opposes the second surface of the memory member and is provided with a groove portion, and the memory member is mounted on the memory mounting portion, with the second surface being bonded to the first opposing portion by an adhesive.