Cartridge Shutter Mechanism for Accurate Ink Level Detection

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Solution Overview

Problem

Existing ink-jet printers with cartridges of different capacities face errors in ink estimation due to the same shutter mechanism structure, leading to inaccurate detection of the near-empty state, resulting in varying ink levels being misinterpreted across different capacity cartridges.

Innovation Solution

Designing cartridges with distinct shutter mechanisms for small and large capacity tanks, where the light-blocking portion moves out of the detection region at different ink levels, ensuring accurate detection of the near-empty state for both tank types, thus maintaining consistent ink estimation across varying capacities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the same shutter mechanism structure is used for cartridges of different capacities, then the device complexity is reduced and manufacturing is easier, but the measurement precision of ink level detection becomes inaccurate

Engineering Contradiction:
Improveease of manufactureVSAvoidmeasurement precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies local quality by configuring the light-blocking panel's movable range differently for small-capacity and large-capacity cartridges. Specifically, the light-blocking panel in the large-capacity cartridge is designed to move over a longer vertical range compared to the small-capacity cartridge, so that the detection region is activated at different ink levels relative to each cartridge's total capacity. This ensures that the near-empty state is detected at approximately the same remaining ink amount for both cartridge types, while maintaining a unified shutter mechanism design.

Inventive Principle:
Principle #3Local quality

2Device complexity

If the light-blocking panel moves out of the detection region at the same ink level for all cartridges, then the detection mechanism is simple, but the reliability of ink estimation deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies dynamics by making the light-blocking panel's position and movement characteristics adapt to the specific cartridge capacity. The light-blocking panel is positioned and dimensioned such that its movement relative to the detection region depends on the cartridge's total ink capacity. For large-capacity cartridges, the panel moves over a larger range, while for small-capacity cartridges, it moves over a smaller range. This dynamic adaptation ensures reliable near-empty detection across different cartridge types without requiring separate detection mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures that the near-empty state is detected with the same amount of ink stored in both small and large capacity cartridges, reducing estimation errors and providing accurate ink level monitoring, regardless of the cartridge capacity.

Implementation Method 1

a float positioned in the first tank or the second tank, and configured to move based on the amount of liquid stored in the first tank or the second tank

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

a light-blocking portion connected to the float and configured to move relative to the detection region based on a movement of the float. The light-blocking portion is configured to block the optical signal when the light-blocking portion is in the detection region

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS8393722B2Set of cartridges and printer
Publication Date: 2013.03.12 BROTHER KOGYO KK
  • US8393722B2 patent drawing
  • US8393722B2 patent drawing
  • US8393722B2 patent drawing

AI summary

A set of cartridges includes a first cartridge including a first tank, wherein a liquid level in the first tank is at a first position when an amount of liquid stored in the first tank is a predetermined amount, and a second cartridge including a second tank, wherein a liquid level in the second tank is at a second position which is below the first position when an amount of liquid stored in the second tank is the predetermined amount. The first cartridge is configured such that a light-blocking portion moves out of a detection region when the liquid level in the first tank lowers and reaches the first position, and the second cartridge is configured such that a light-blocking portion moves out of the detection region when the liquid level in the second tank lowers and reaches the second position.