Cartridge State Control Device for Accurate Printable Period Computation

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Solution Overview

Problem

Existing image forming apparatuses inaccurately estimate the printable period due to differences in initial cartridge states, such as varying capacities and usage histories, leading to inadequate computation of when printing will become impossible.

Innovation Solution

A control device acquires and stores use information from connected cartridges, determines if cartridge replacement has occurred, and computes the printable period based on reference and target use information, outputting alerts when the period is shorter than a set period or when the cartridge state exceeds usage limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If reference use information is used to compute printable period, then computation can be performed, but accuracy deteriorates when actual cartridge initial state differs from reference

Engineering Contradiction:
Improveprintable period computation accuracyVSAvoidadaptability to different cartridge initial states
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system performs preliminary acquisition of actual use information from the connected cartridge and determines cartridge replacement status before computing the printable period. This preliminary action allows the system to adapt the computation to the actual initial state of the cartridge rather than relying solely on predetermined reference values, thereby improving accuracy while maintaining adaptability.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If cartridge replacement detection is implemented, then accuracy of printable period computation improves, but device complexity increases

Engineering Contradiction:
Improveprintable period computation accuracyVSAvoidcontrol device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system implements feedback by repeatedly acquiring use information from the cartridge and detecting whether cartridge replacement has occurred based on changes in this information. The detection result feeds back into the printable period computation, allowing the system to adapt to actual cartridge states. This feedback mechanism improves accuracy while keeping the control logic relatively simple by leveraging existing acquisition capabilities.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9904881B2Control device managing state of use of cartridge
Publication Date: 2018.02.27 BROTHER KOGYO KK
  • US9904881B2 patent drawing
  • US9904881B2 patent drawing
  • US9904881B2 patent drawing

AI summary

When cartridge replacement has occurred, reference use information that is acquired for the first time after occurrence of the cartridge replacement and reference time information indicative of when the reference use information is acquired are stored. Every time target use information, which is acquired after the reference use information is acquired, is acquired, a first period, which is defined from a particular time until printing by a printing execution section using printing agent in a presently-connected cartridge is estimated to become impossible, is computed based on the target use information, target time information indicative of time when the target use information is acquired, the reference use information, and the reference time information. When the first period is shorter than a first set period, output information corresponding to the state of use of the presently-connected cartridge is outputted.