Cartridge Terminal Positioning for Stable Electrical Connection

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Solution Overview

Problem

The connection state between the process cartridge connector and the main body connector in electrophotographic image forming devices can become unstable due to vibrations, leading to unreliable information transfer between the IC memory and the main body.

Innovation Solution

An image forming device design that includes a main body and a detachable cartridge with a rotation body, a memory device, and terminals connected in a way that torque from the rotation body ensures stable electrical connection between the cartridge and the main body, maintaining information transfer during operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the process cartridge connector and main body connector are exposed with terminals facing downward for connection, then the structure is simple and easy to manufacture, but the connection state becomes unstable due to vibration during operation

Engineering Contradiction:
Improveconnector structureVSAvoidconnection state
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent converts the harmful vibration into a beneficial force by positioning the terminal at a location where vibration-induced torque presses the terminal against the contact surface, thereby improving connection stability rather than degrading it

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent transitions from a conventional terminal orientation to a specific angular position (45 degrees or more from the horizontal direction) to utilize the vertical component of vibration torque for maintaining contact pressure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the terminal is positioned to utilize torque from rotation body for stable connection, then connection reliability improves, but device complexity increases due to specific terminal positioning requirements

Engineering Contradiction:
Improveelectrical connectionVSAvoidterminal positioning
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The terminal structure automatically utilizes the torque generated by the rotating body to maintain itself in the correct position and contact pressure, eliminating the need for additional active control mechanisms or complex positioning systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design stabilizes the electrical connection between the cartridge and the main body, ensuring reliable information transfer and reducing the risk of instability caused by vibrations, thereby enhancing the operational reliability of the image forming device.

Implementation Method 1

the first terminal is provided at a position where a torque produced by rotation of the rotation body acts in the first cartridge

Methodology Applied
Scientific EffectTorque: Torque

Data Source

PatentUS7953339B2Image forming device and cartridge being electrically connected by terminals
Publication Date: 2011.05.31 BROTHER KOGYO KK
  • US7953339B2 patent drawing
  • US7953339B2 patent drawing
  • US7953339B2 patent drawing

AI summary

An image forming device according to an aspect includes: a main body; and a first cartridge configured to accommodate a developer and detachably attached to the main body. The first cartridge includes: a rotation body rotatably provided in the first cartridge; a memory device configured to store information concerning the first cartridge; and a first terminal electrically connected to the memory device. The main body includes: a driver configured to rotate the rotation body; and a second terminal electrically connected to the first terminal. The first terminal is provided at a position where a torque produced by rotation of the rotation body acts in the first cartridge.