Remanufactured Cartridge Usage Offset for Accurate Remaining Ink Display

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Solution Overview

Problem

Printers struggle to accurately determine the remaining usage of remanufactured printing material cartridges due to a lack of information about the refilled material, leading to inaccurate displays and a perceived lack of eco-friendliness.

Innovation Solution

Implementing an integrated circuit chip in the cartridge with a usage offset and security measures, such as a signature and new usage capacity, to accurately track and display the remaining usage of remanufactured cartridges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If a printing material cartridge is remanufactured and refilled, then the cartridge can be reused to reduce waste, but the printer cannot accurately determine the remaining usage of the refilled material

Engineering Contradiction:
Improveprinting material wasteVSAvoidremaining usage information
Core Design Contradiction:
Loss of substanceVSLoss of information

Solution Approach 1:

The remanufacturer performs preliminary actions by resetting the usage counter to a predetermined value (representing the expected usage of refilled material) and setting the usage offset to reflect the historical usage before refilling. This preliminary configuration enables the printer to later calculate accurate remaining usage information without requiring continuous monitoring of the refilled material consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by using the usage offset (which captures historical usage information) in conjunction with the current usage counter to calculate and display accurate remaining usage. The printer feeds back the calculated remaining usage information to the user, resolving the information loss problem while maintaining the eco-friendly remanufacturing process.

Inventive Principle:
Principle #23Feedback

2Device complexity

If the printer displays inaccurate remaining usage for remanufactured cartridges, then the system complexity is reduced, but user convenience and perceived eco-friendliness deteriorate

Engineering Contradiction:
Improveusage tracking system complexityVSAvoiduser convenience
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The usage offset acts as an intermediary element that bridges the gap between the simplified tracking system and the need for accurate remaining usage display. By introducing this intermediate parameter that captures historical usage information, the system achieves accurate remaining usage calculation without requiring complex continuous monitoring of refilled material consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the cartridge chip tracks only current usage, then the device complexity is minimized, but the ability to determine remaining usage after remanufacturing is lost

Engineering Contradiction:
Improvechip functionality complexityVSAvoidremaining usage measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The chip performs preliminary action by storing the usage offset (historical usage information) and predetermined usage values before remanufacturing. This preliminary storage enables the chip to later calculate accurate remaining usage by combining the offset with current usage data, achieving measurement precision without requiring complex continuous tracking mechanisms.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12600142B2Determining new remaining usage of cartridge
Publication Date: 2026.04.14 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US12600142B2 patent drawing
  • US12600142B2 patent drawing
  • US12600142B2 patent drawing

AI summary

An example printing material cartridge may include an input/output device, a container storing printing material, and a memory. The memory may store an identifier of the cartridge, a usage counter of the cartridge, and an indicator that the cartridge has reached a usage threshold. The memory may also store a usage offset equal to a historical usage of the cartridge, the usage offset for determining a new remaining usage of the cartridge.