Cascade DC-AC Converter Control for PV Arrays

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Solution Overview

Problem

Existing methods for feeding solar energy into the grid, such as micro-inverters and power optimizers, face inefficiencies and high costs due to multiple conversion stages and sensitivity to partial shading and panel mismatches in photovoltaic arrays.

Innovation Solution

A method of controlling DC/AC converters in a cascade configuration, where each converter receives input from a photovoltaic panel and produces output AC, allowing individual control based on input current and voltage, with optional energy storage for redundancy and dynamic adjustment, and the use of a single conversion stage to maximize efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple conversion stages (micro-inverters or power optimizers) are added to each PV panel to enable individual tuning and improve performance under partial shading, then adaptability and reliability are improved, but device complexity and cost increase

Engineering Contradiction:
Improveindividual panel tuning capabilityVSAvoidnumber of conversion stages
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple conversion functions into a single centralized DC/AC converter. Instead of having separate micro-inverters or power optimizers at each panel, all PV panels are connected in series to a single converter that performs both DC/DC boosting and DC/AC conversion in one integrated stage, eliminating redundant components while maintaining individual panel tuning capability through independent voltage control

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single DC/AC converter is designed to perform multiple functions: it acts as both a DC/DC boost converter for voltage matching and a DC/AC converter for grid interface. This multi-functional design replaces what would traditionally require separate conversion stages at each panel, reducing overall system complexity while maintaining adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple conversion stages are used to enable individual panel control, then adaptability under partial shading is improved, but conversion efficiency deteriorates

Engineering Contradiction:
Improveperformance under partial shadingVSAvoidconversion efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

By combining DC/DC boosting and DC/AC conversion into a single stage, the patent eliminates the energy losses associated with multiple conversion stages. The single converter achieves both voltage matching and AC conversion in one process, reducing cumulative efficiency losses while maintaining the ability to individually tune panel voltages for optimal performance under partial shading conditions

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If DC/DC boost converters are added to adapt voltage levels in series-connected panels, then voltage matching is improved, but device complexity and cost increase

Engineering Contradiction:
Improvevoltage adaptation capabilityVSAvoidnumber of converters
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates the DC/DC boost converter functionality directly into the single DC/AC converter. The boost converter stage is combined with the DC/AC conversion stage, eliminating the need for separate DC/DC converters at each panel or in the input stage. This integrated approach maintains voltage adaptation capability while reducing the total number of converters in the system

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9917444B2Method for DC-AC conversion
Publication Date: 2018.03.13 MARICI HLDG THE NETHERLANDS BV
  • US9917444B2 patent drawing
  • US9917444B2 patent drawing
  • US9917444B2 patent drawing

AI summary

A method of controlling a plurality of DC/AC converters in cascade configuration, each being arranged to receive an input direct current and voltage from a respective photovoltaic panel and to deliver an electric output. The method includes receiving information representing at least one of frequency, phase, amplitude and harmonics of a required AC, and receiving information on the input direct current and voltage to each one of the plurality of DC/AC converters. Based on the received information, each one of the plurality of DC/AC converters is individually controlled in such manner that the combined output from the plurality of DC/AC converters produces an AC matching the required AC.