Cascade Dispatching in Sample Analysis Modules Without Transit Mechanisms
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Solution Overview
Problem
The upgrade of two single sample analyzers to a cascade instrument results in significant cost waste due to the need for additional modules and mechanisms, and existing sample analysis systems lack efficient and automated dispatching mechanisms for sample vessels between modules.
Innovation Solution
A sample analysis system with a first and second analysis module, each equipped with a sample feeding and dispatching mechanism, and a cascade dispatching mechanism that allows independent dispatching and testing of sample vessels between modules, eliminating the need for additional transit mechanisms.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If two single sample analyzers are combined to form a cascade instrument, then sample test throughput is improved, but additional modules and mechanisms must be added causing cost waste
Solution Approach 1:
The dispatching mechanism in each analysis module is designed to perform both internal sample vessel dispatching and external cascade dispatching functions. The first dispatching mechanism can dispatch sample vessels within the first analysis module and also transfer them to the second analysis module, while the second dispatching mechanism can receive sample vessels from the first analysis module and dispatch them within the second analysis module. This multi-functionality eliminates the need for dedicated transit mechanisms, resolving the contradiction between improved throughput and reduced device complexity.
2Productivity
If two single sample analyzers are combined to form a cascade instrument, then sample test throughput is improved, but additional transit mechanisms must be added increasing system complexity
Solution Approach 1:
The patent merges the transit function with the existing dispatching mechanisms of each analysis module. The first dispatching mechanism is configured to transfer sample vessels to the second analysis module, and the second dispatching mechanism is configured to receive and further dispatch these vessels. By combining the transit function with the dispatching function, the system eliminates the need for separate transit mechanisms, thereby improving throughput while reducing system complexity.
3Device complexity
If manual dispatching of sample vessels between modules is used, then system complexity is reduced, but test efficiency decreases due to manual intervention
Solution Approach 1:
The dispatching mechanisms are designed to autonomously perform sample vessel transfer and dispatching operations without manual intervention. The first dispatching mechanism automatically transfers sample vessels to the second analysis module, and the second dispatching mechanism automatically receives and dispatches them within its module. This self-service capability maintains reduced system complexity while significantly improving test efficiency through automated operations.
Data Source
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AI summary
Provided is a sample analysis system. The sample analysis system includes a first analysis module, a second analysis module and a cascade dispatching mechanism. The cascade dispatching mechanism is configured to dispatch at least a portion of first sample vessels provided by a first sample feeding mechanism to the second analysis module, so as for a second test component to test at least a portion of a first sample in each of the first sample vessels dispatched by the cascade dispatching mechanism, to obtain a second test result; and/or, to dispatch at least a portion of second sample vessels provided by a second sample feeding mechanism to the first analysis module, so as for a first test component to test at least a portion of a second sample in each of the second sample vessels dispatched by the cascade dispatching mechanism, to obtain a first test result.