Thrust Reverser Cascade Segment Axial Translation

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Solution Overview

Problem

Conventional thrust reverser systems for gas turbine engines either require blocker doors that interfere with airflow or drag links that extend into the bypass passage, leading to inefficiencies and increased nacelle assembly size when stowed.

Innovation Solution

A thrust reverser system with a frame member, a forward ring movable along the axial centerline, and a cascade segment that is slidably and rotatably attached, allowing the cascade segment to be positioned outside or within the bypass passage depending on the forward ring's position, eliminating the need for blocker doors and drag links.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If blocker doors are used to block airflow through the bypass passage, then reverse thrust is generated, but the blocker doors interfere with airflow when stowed and increase nacelle assembly size

Engineering Contradiction:
Improvereverse thrustVSAvoidairflow interference
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The patent removes the blocker doors from the system entirely, extracting the harmful element that caused airflow interference. Instead of using blocker doors to redirect airflow, the invention uses only cascades that are translated into the bypass passage to achieve reverse thrust without any components extending into or through the bypass passage when stowed.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cascade is divided into multiple cascade segments that can be independently translated into the bypass passage. Each segment is movable between a stowed position outside the bypass passage and a deployed position within the bypass passage, allowing selective deployment to generate reverse thrust while maintaining clean airflow when not in use.

Inventive Principle:
Principle #1Segmentation

2Force

If drag links are used to translate cascades into the bypass passage, then reverse thrust is generated, but the drag links extend through the bypass passage even when stowed

Engineering Contradiction:
Improvereverse thrustVSAvoiddeployment mechanism
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent eliminates drag links and any other deployment mechanisms that extend into or through the bypass passage. The cascade segments are translated using mechanisms contained entirely within the nacelle assembly, removing the harmful extension into the bypass passage while maintaining the ability to generate reverse thrust.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If blocker doors are enclosed within the nacelle assembly when stowed, then airflow through the bypass passage is not interfered with, but the nacelle assembly becomes larger than desired

Engineering Contradiction:
Improveairflow interferenceVSAvoidnacelle assembly size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent removes blocker doors from the system entirely, eliminating the need to accommodate them within the nacelle assembly. This extraction of the harmful component allows the nacelle assembly to maintain a compact size while still achieving the function of generating reverse thrust through cascade segments alone.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP3176415B1Thrust reverser system for a gas turbine engine
Publication Date: 2020.03.25 GENERAL ELECTRIC CO
  • EP3176415B1 patent drawingFigure 1
  • EP3176415B1 patent drawingFigure 2
  • EP3176415B1 patent drawingFigure 3

AI summary

A thrust reverser system (100) for incorporation into a nacelle assembly (50) of a gas turbine engine includes a frame member (110) and a forward ring (108) movable along an axial centerline (12) relative to the frame member (110). The forward ring (108) is movable between a first position and the second position. The thrust reverser system (100) additionally includes a cascade segment (116) slidably attached to the frame member (110) and rotatably attached to the forward ring (108). When the forward ring (108) is in the first position the cascade segment (116) is in a radially outer position outside the bypass passage, and when the forward ring (108) is in the second position, the cascade segment (116) is in a radially inner position at least partially within the bypass passage for changing a direction of a flow of air to generate reverse thrust.