Cascaded Evaporator Ejector Cycle Without a Booster Compressor

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Solution Overview

Problem

Ejector refrigeration cycles face limitations in operational flexibility and efficiency due to high-side pressure control issues, leading to reduced coefficient of performance and increased power consumption, especially when trying to achieve multiple evaporation pressures without the need for additional compressors or multiple ejectors.

Innovation Solution

Incorporating a pump downstream of the condensing heat exchanger to create the necessary pressure differential between evaporative heat exchangers, eliminating the need for a booster compressor and allowing a fixed-geometry ejector to operate efficiently across a range of conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a booster compressor is added to achieve two evaporation pressures, then the pressure differential between evaporators is achieved, but the overall power consumption of the cycle increases

Engineering Contradiction:
Improvepressure differential between evaporatorsVSAvoidpower consumption
Core Design Contradiction:
Stress or pressureVSUse of energy by moving object

Solution Approach 1:

The invention extracts and eliminates the booster compressor from the refrigeration cycle by using the ejector's suction nozzle to directly connect the low-temperature evaporator to the high-side of the cycle. The ejector uses the pressure differential created by the condensing heat exchanger and expansion valve to achieve the necessary pressure differential between evaporators without requiring additional compression power.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The ejector acts as an intermediary device that replaces the booster compressor. It uses the motive flow from the condensing heat exchanger to create suction and achieve the pressure differential needed for cascaded evaporation, thereby eliminating the need for mechanical compression while maintaining the pressure differential between evaporators.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple ejectors or an adjustable ejector are used to accommodate pressure changes, then the ejector can operate under varying conditions, but the device complexity increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoidnumber of ejectors
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention makes the refrigeration cycle dynamic by allowing the ejector to operate across a range of conditions through the natural pressure differential created by the condensing heat exchanger and expansion valve. The system adapts to varying loads and temperatures without requiring multiple ejectors or adjustable mechanisms, as the pressure differential automatically adjusts with operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The single ejector is designed to perform multiple functions: it creates the pressure differential for cascaded evaporation, mixes the refrigerant streams, and enables the booster-free operation. This multi-functional design eliminates the need for multiple specialized components while maintaining operational flexibility across varying conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stress or pressure

If the outlet flow from the first evaporator is expanded to the lower evaporating pressure, then the second evaporation stage is achieved, but the efficiency is reduced compared to using a compressor

Engineering Contradiction:
Improveevaporating pressureVSAvoidefficiency loss
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The invention utilizes phase transitions in the ejector where the high-pressure liquid refrigerant from the condensing heat exchanger partially vaporizes to create the suction effect. This phase change enables the ejector to pull vapor from the low-temperature evaporator and mix it with the liquid stream, achieving the pressure differential and cascaded evaporation effect without the energy loss associated with expansion valves or lack of compression.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances operational flexibility and energy efficiency by maintaining optimal performance and reducing power consumption, while enabling the ejector to operate effectively without the need for additional compressors or multiple ejectors, thus improving the overall system efficiency.

Implementation Method 1

A pressure differential between the motive flow in line 102 upstream of the ejector 104 and the suction flow in line 118 is what allows the ejector 104 to operate

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

Through the entrainment of suction flow in line 118 by the acceleration of the motive flow in line 102, the ejector 104 discharges these two flows at a pressure higher than the pressure in the heat exchanger 116

Methodology Applied
Scientific EffectEntrainment: Entrainment

Implementation Method 3

Incorporating a pump downstream of the condensing heat exchanger to create the necessary pressure differential between evaporative heat exchangers

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

Liquid from the flash tank 108 is evaporated in the heat exchanger 116 used to cool an external stream

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 5

Vaporized refrigerant from a first evaporative heat exchanger 116

Methodology Applied
Scientific EffectHeat absorption: Heat Exchanger

Implementation Method 6

Vapor from line 110 from the flash tank 108 is recompressed in the compressor 112 and subsequently condensed in a condensing heat exchanger 114 with heat rejection to an external heat sink

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11821668B2Systems and methods for implementing ejector refrigeration cycles with cascaded evaporation stages
Publication Date: 2023.11.21 BECHTEL ENERGY TECHNOLOGIES & SOLUTIONS INC
  • US11821668B2 patent drawing
  • US11821668B2 patent drawing
  • US11821668B2 patent drawing

AI summary

Systems and methods for implementing ejector refrigeration cycles with cascaded evaporation stages that utilize a pump to optimize operation of the ejector and eliminate the need for a compressor between the evaporation stages.