Cascaded MOSFET Current Mirrors for High-Accuracy Sensing

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Solution Overview

Problem

Current current sensing and measurement technologies face limitations in accuracy and power dissipation, especially when measuring large currents, due to challenges in manufacturing low resistance values and matching MOSFETs, leading to limited dynamic range and high power dissipation.

Innovation Solution

The use of cascaded MOSFET current mirrors with controlled gain factors in each stage to improve current measurement accuracy by reducing the overall gain, achieving precise matching and minimizing power dissipation through voltage regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single-stage MOSFET current mirror with high current gain M is used, then the dynamic range is extended, but the matching accuracy between MOSFETs deteriorates due to layout issues and proximity effects

Engineering Contradiction:
Improvedynamic rangeVSAvoidcurrent measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent divides a single high-gain current mirror stage into multiple lower-gain stages. Each stage has a moderate current gain (e.g., M1=10, M2=100) rather than one extremely high gain stage (M=1000). This segmentation allows each MOSFET pair to be better matched within its stage while achieving the same overall dynamic range through cascaded stages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate current mirror stages between the input and output. These intermediate stages act as mediators that break up the direct high-gain relationship, allowing each stage to operate with optimized matching conditions while collectively achieving the required dynamic range.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If bipolar transistors are used in a current mirror, then current measurement functionality is achieved, but power dissipation increases due to emitter-base voltage drops

Engineering Contradiction:
Improvecurrent measurement capabilityVSAvoidpower dissipation
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent replaces bipolar transistor current mirrors with MOSFET-based current mirrors. MOSFETs use voltage-controlled current channels rather than the emitter-base junctions of bipolar transistors, eliminating the inherent 0.6-0.7V voltage drop and associated power dissipation while maintaining current mirror functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If very low resistance current measurement resistors are used, then parasitic voltage drop is minimized, but manufacturing precision becomes difficult and expensive

Engineering Contradiction:
Improvevoltage drop accuracyVSAvoidresistor fabrication accuracy
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent extracts the current measurement function from the voltage-based resistor method and implements it through current-based MOSFET current mirrors. This eliminates the need for precision low-value resistors entirely, as the current mirrors directly sense and replicate currents without requiring precise resistance values.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9804629B1Method and apparatus for current sensing and measurement
Publication Date: 2017.10.31 MAXIM INTEGRATED PROD INC
  • US9804629B1 patent drawing
  • US9804629B1 patent drawing
  • US9804629B1 patent drawing

AI summary

A method and apparatus for current sensing and measurement employs two cascaded MOSFET current mirrors, wherein the mirrored current leaving the first current mirror is fed to the input of the second current mirror. Each current mirror contains a high current MOSFET and a low current MOSFET, connected source-to-source and gate-to-gate. The MOSFETs are matched so that drain-to-source current flowing in the high current MOSFET is proportional to the drain-to-source current flowing in the low current MOSFET. The ratio of high current to low current for each current mirror is M, where M is 100 or less. Voltage biasing networks are employed to maintain constant drain-to-source voltages for both MOSFETs in each current mirror.