Cascaded Optical Combiner Layout for Flat Laser Output

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Solution Overview

Problem

Existing laser apparatus configurations for improving laser light flatness are complex and require large space, making them unsuitable for thin tubes like medical catheters.

Innovation Solution

A laser apparatus comprising one or more laser diodes and multiple optical combiners connected in a cascade configuration, where each laser diode is connected to separate optical combiners to improve laser light flatness without requiring extensive space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional beam shaping optical elements are used to improve laser light flatness, then the laser light flatness is improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improvelaser light flatnessVSAvoidoptical system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the optical system into multiple discrete optical combiners (first, second, third combiners) that process different portions of the laser beam separately. Each combiner independently shapes a specific region of the beam profile, allowing complex beam shaping to be achieved through simpler, modular components rather than a single complex optical element.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple optical combiners to work together on a single laser beam, where each combiner handles a specific portion of the beam. The combined effect of these multiple combiners achieves the desired flat top beam profile while using simpler individual components that require less space and have lower complexity than a single comprehensive beam shaping element.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If beam shaping optical elements are used to improve laser light flatness, then the laser light flatness is improved, but the space requirements increase

Engineering Contradiction:
Improvelaser light flatnessVSAvoidapparatus space
Core Design Contradiction:
Manufacturing precisionVSVolume of stationary object

Solution Approach 1:

By segmenting the beam shaping function across multiple combiners, each component can be more compact. The first combiner processes the central portion of the beam, while the second and third combiners process peripheral portions, allowing each element to be smaller and fit within constrained spaces like medical catheters.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent arranges the optical combiners in a cascaded configuration where they process different spatial regions of the beam in sequence. This dimensional arrangement allows the system to achieve complex 2D beam shaping through a series of simpler 1D transformations, reducing the overall space required compared to a single large-scale beam shaping element.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances laser light flatness while minimizing space requirements, allowing for efficient use in medical applications without compromising power efficiency.

Implementation Method 1

two or more optical combiners are used, an output side of the one or more laser diodes is connected to an input side of one optical combiner among the two or more optical combiners, and an output side of the one optical combiner is connected to an input side of an optical combiner other than the one optical combiner

Methodology Applied
Scientific EffectOptical beam combination: Interference

Data Source

PatentUS12184038B2Laser apparatus
Publication Date: 2024.12.31 FURUKAWA ELECTRIC CO LTD
  • US12184038B2 patent drawing
  • US12184038B2 patent drawing
  • US12184038B2 patent drawing

AI summary

A laser apparatus includes: one or more laser diodes and two or more optical combiners. Further, output sides of the one or more laser diodes are connected to an input side of one optical combiner among the two or more optical combiners, and an output side of the one optical combiner is connected to an input side of an optical combiner other than the one optical combiner.