Cascading 3D Sensor Synchronization for Railway Track Inspection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current railway track inspection systems are limited by the measurement speed performance of sensors, which restricts the survey speed and resolution of track inspections, necessitating a means to enhance the longitudinal sample interval and data collection rate.

Innovation Solution

A system utilizing multiple 3D sensors triggered in a cascading sequence to collect and combine data, increasing the resolution and speed of railway track inspections by alternating sensor activation and data storage, allowing for higher resolution data sets at faster survey speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single sensor is used for track inspection, then the device complexity is low, but the measurement speed and data collection rate are limited

Engineering Contradiction:
Improvedata collection rateVSAvoidsensor system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The inspection system divides the measurement task into multiple segments by using multiple sensors (first sensor and second sensor) that operate in alternating sequences. Each sensor captures a portion of the data, and their combined output achieves the desired high data collection rate without requiring a single ultra-high-speed sensor, thus managing complexity through functional division.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs periodic action by alternating the operation of multiple sensors in a repeating sequence. The first sensor operates while the second is on standby, then they switch roles. This periodic activation pattern increases the effective data collection rate beyond what a single continuously operating sensor could achieve, while keeping each individual sensor's operational complexity manageable.

Inventive Principle:
Principle #19Periodic action

2Speed

If sensors operate at high speed, then the survey speed increases, but the longitudinal sample interval resolution decreases

Engineering Contradiction:
Improvesurvey speedVSAvoidlongitudinal sample interval resolution
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The system merges the output data from multiple sensors to achieve high resolution. By combining the measurements from the first sensor and second sensor, which operate at different phases in the alternating sequence, the system produces a composite data set with fine longitudinal sample intervals. This merging allows the system to maintain high survey speed while achieving resolution that would be impossible with a single sensor operating at the same speed.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If multiple sensors are used to increase data collection rate, then the productivity improves, but the device complexity increases

Engineering Contradiction:
Improvedata collection rateVSAvoidsensor configuration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system maintains continuous useful action by ensuring that while one sensor is on standby, the other is actively collecting data. This alternating operation pattern ensures that data collection continues without interruption, achieving high productivity. The standby sensor can be prepared or transferred while the other operates, maintaining the continuity of the inspection process without requiring complex coordination between multiple simultaneously active sensors.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves higher resolution data collection with improved longitudinal sample intervals, enabling faster and more accurate railway track assessments, exceeding the capabilities of single-sensor systems by increasing the data collection rate and reducing the longitudinal spacing between samples.

Implementation Method 1

a first sensor for sensing reflected light that was emitted from the light emitting apparatus and acquiring three dimensional image data of the railway track

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10322734B2Sensor synchronization apparatus and method
Publication Date: 2019.06.18 TETRA TECHNOLOGIES INC
  • US10322734B2 patent drawing
  • US10322734B2 patent drawing
  • US10322734B2 patent drawing

AI summary

A system and method for inspecting a railway track bed using a plurality of sensors that are synchronized for rapid interrogation of a railway track bed while the sensors are in motion at a high rate of speed.