Cascode Current Drive Circuit for Stable Series LED Dimming

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Solution Overview

Problem

Current drive circuits for LEDs face challenges in maintaining accurate current output while minimizing voltage fluctuations, which can affect color rendering and dimming, especially when driving multiple LEDs in series with high output voltage requirements, and may generate unpleasant sounds due to pulsed current frequencies within the human audible range.

Innovation Solution

A current drive circuit configuration utilizing a cascode connection of transistors with varying sizes and current sources to maintain a constant current output, incorporating feedback loops and startup assist circuits to stabilize voltage and reduce startup time, while ensuring the circuit operates efficiently even with large output voltage fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pulse width modulation is used to control LED current for accurate color rendering and dimming, then current control accuracy is improved, but voltage fluctuations at the LED connection terminal increase

Engineering Contradiction:
Improvecurrent control accuracyVSAvoidvoltage stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent introduces an intermediary circuit stage between the pulse width modulation control and the LED connection terminal. This intermediary circuit absorbs and isolates the voltage fluctuations generated by PWM switching, preventing them from propagating to the LED terminal while preserving the accurate current control capability. The intermediary acts as a buffer that decouples the control signal from the voltage instability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If multiple LEDs are driven in series to obtain required luminous intensity, then light output is improved, but drive power output voltage requirements increase to several tens of volts or more

Engineering Contradiction:
Improveluminous intensityVSAvoiddrive power output voltage
Core Design Contradiction:
Illumination intensityVSPower

Solution Approach 1:

The patent segments the high-voltage drive circuit into multiple lower-voltage transistor stages connected in series. Each transistor stage handles a portion of the total voltage requirement, allowing the circuit to achieve several tens of volts output capability while using individual transistors with lower breakdown voltage ratings. This segmentation enables high luminous intensity through series LED configuration without requiring a single high-voltage component.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If pulsed current frequency is set within human audible range for practical power supply operation, then power supply compatibility is improved, but unpleasant sounds are generated in the power supply circuit

Engineering Contradiction:
Improvepower supply compatibilityVSAvoidunpleasant sound
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the operating frequency parameter of the pulsed current from the human audible range (20 Hz - 20 kHz) to the ultrasonic range (>20 kHz). This parameter change maintains power supply compatibility while eliminating the generation of unpleasant audible sounds. The circuit is designed to operate efficiently at ultrasonic frequencies, achieving both adaptability to standard power supplies and elimination of harmful acoustic emissions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10903832B2Current drive circuit
Publication Date: 2021.01.26 KK TOSHIBA
  • US10903832B2 patent drawing
  • US10903832B2 patent drawing
  • US10903832B2 patent drawing

AI summary

A current drive circuit has a first transistor that outputs a current, a second transistor connected to the first transistor by cascode connection, a third transistor connected to the second transistor by cascode connection, a first current source that supplies a current to the third transistor and the second transistor, a fourth transistor that shares a gate with the third transistor, a fifth transistor that is connected to the fourth transistor by cascode connection and shares a gate with the second transistor, a second current source that supplies a current to the fourth transistor and the fifth transistor, a sixth transistor that shares a gate with the third transistor and the fourth transistor and controls a gate voltage of the first transistor, and a third current source that supplies a drain current of the sixth transistor.