Cascode Output Driver for High-Voltage Tolerant Regulators

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Solution Overview

Problem

Conventional output driver circuitry in switching regulators, implemented in low-voltage IC process technology, cannot tolerate high input voltages beyond the device limits, leading to potential damage and malfunction.

Innovation Solution

A high-voltage tolerant output driver is designed using a low-voltage semiconductor process, incorporating a pre-driver and output switch with cascode drivers and level shifters to regulate input voltages exceeding the process technology limits, protecting devices from breakdown by controlling gate voltages and sharing voltage drops across transistors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional output driver circuitry is implemented in low-voltage IC process technology, then power dissipation is reduced and IC density is increased, but the circuit cannot tolerate high input voltages exceeding device limits

Engineering Contradiction:
Improvepower dissipationVSAvoidvoltage tolerance range
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

A level shifter circuit is introduced as an intermediary between the high-voltage input signal and the low-voltage IC process circuitry. The level shifter converts the high-voltage input signal to a compatible low-voltage signal that the IC process circuitry can process, enabling the low-voltage circuit to interface with high-voltage signals without direct exposure to damaging voltage levels

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The output driver circuitry is divided into multiple segments: a high-voltage tolerant input stage that receives high-voltage signals, a level shifter that transitions between voltage domains, and a low-voltage IC process stage that processes the signal. This segmentation allows each part to operate within its optimal voltage range while maintaining overall high-voltage compatibility

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If high input voltages are applied to low-voltage process devices, then the circuit can interface with high-voltage systems, but device breakdown and damage occur

Engineering Contradiction:
Improvevoltage interface capabilityVSAvoiddevice integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The level shifter acts as a protective intermediary that isolates the low-voltage process devices from high-voltage signals. It translates high-voltage input signals into safe low-voltage levels before they reach the sensitive IC process circuitry, preventing breakdown while maintaining voltage interface capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The circuit design incorporates protective elements and voltage clamping mechanisms that are in place before high-voltage signals can cause damage. These protective features cushion the low-voltage devices from voltage spikes and transient overvoltages, ensuring device integrity even when interfacing with high-voltage systems

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS7649384B2High-voltage tolerant output driver
Publication Date: 2010.01.19 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US7649384B2 patent drawing
  • US7649384B2 patent drawing
  • US7649384B2 patent drawing

AI summary

A high-voltage tolerant output driver for use in a switching regulator is provided herein. The driver allows the switching regulator to regulate supply voltages that exceed device breakdown limits for the process technology from which the high-voltage tolerant output driver is fabricated. Unregulated supply voltages can vary over a wide range. The regulator only needs two intermediate voltages.