Cascoded Output Driver Protection for High-Voltage PAD Faults

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Solution Overview

Problem

Integrated circuits (ICs) face damage from high-voltage faults due to gate-oxide stress, electromigration, and ground bounce, particularly in interface circuits with mismatched voltage levels, leading to performance degradation and component damage.

Innovation Solution

A protection circuit using cascoded PMOS and NMOS transistors with controlled safe signals to manage voltage differences, preventing excessive stress and current flow during high-voltage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If interface circuits work in lower voltage technology (e.g., 3.3V) while coupled to external high-voltage circuits (e.g., 5V), then device power consumption is reduced and integration density is improved, but gate-oxide stress and device damage occur due to voltage mismatch

Engineering Contradiction:
Improvepower consumptionVSAvoiddevice reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces protection circuits as intermediary components between the low-voltage interface circuit and high-voltage external circuit. These protection circuits include voltage clamping devices and current limiting devices that mediate the voltage mismatch, allowing the interface circuit to operate at lower voltage while being protected from high-voltage damage

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the interface circuit into protected internal components operating at low voltage and protection circuits that handle high-voltage interfacing. This segmentation allows different parts of the system to operate at appropriate voltage levels, with the protection circuit acting as a buffer zone between voltage domains

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If output stage voltage is higher than interface circuit voltage (e.g., 5V vs 3.3V), then external circuit compatibility is improved, but huge current flow from output stage to buffer circuit causes electromigration and component damage

Engineering Contradiction:
Improvevoltage level compatibilityVSAvoidcircuit reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces current limiting devices and protection circuits as intermediaries between the high-voltage output stage and low-voltage buffer circuit. These devices control and limit the current flow, preventing electromigration while maintaining voltage level compatibility between different circuit blocks

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the electrical parameters (current limiting, voltage clamping) of the protection circuits to match the voltage and current characteristics of both the high-voltage output stage and low-voltage buffer circuit, enabling safe operation across voltage domains

Inventive Principle:
Principle #35Parameter changes

3Power

If huge current flows from output stage to ground, then high-voltage drive capability is achieved, but ground bounce occurs affecting switching performance and causing unstable operation

Engineering Contradiction:
Improvedrive capabilityVSAvoidswitching performance stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent introduces ground protection circuits and current limiting devices as intermediaries between the high-voltage output stage and ground. These devices manage the return current path, preventing ground bounce while maintaining high-voltage drive capability

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If protection circuits are added to prevent high-voltage damage, then device reliability is improved, but circuit complexity and device area increase

Engineering Contradiction:
Improveprotection against high-voltage faultsVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs protection circuits that perform multiple functions: voltage clamping, current limiting, and ground protection. By making the protection circuits multi-functional, the patent reduces the need for separate protection devices for each function, thereby limiting the increase in circuit complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12506479B2High-voltage fault protection circuit
Publication Date: 2025.12.23 STMICROELECTRONICS INT NV
  • US12506479B2 patent drawing
  • US12506479B2 patent drawing
  • US12506479B2 patent drawing

AI summary

The present disclosure is directed to a high-voltage fault protection for an interface circuit. The interface circuit is transmitting data signals through an output driver to an external circuit coupled to a PAD contact. The output driver includes pull-up and pull-down drivers. The pull-up driver includes two series PMOS coupled between a voltage supply and the PAD. The pull-down driver includes two series NMOS coupled between the PAD and a ground node. A first safe signal is coupled to one PMOS. A first circuit scheme is designed to generate the first safe signal to be low-logical level voltage when the PAD voltage is lower than a threshold, while being high-logical level voltage when the PAD voltage is higher than the threshold. A second circuit scheme is designed to control one of the series NMOS to be in OFF state when the PAD voltage is higher than the threshold.