Cascoded Semiconductor Device Parasitic Reduction

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Solution Overview

Problem

Cascoded semiconductor devices using silicon and III-N semiconductor materials face reliability issues due to high leakage currents and parasitic effects when packaged separately, leading to increased costs and performance degradation.

Innovation Solution

A cascoded semiconductor device is fabricated with a III-nitride semiconductor chip mounted in a flip-chip configuration on a conductive support, where the substrate is electrically isolated from leads, and an interconnect connects the substrate to the source, allowing for biasing and reducing parasitic effects by integrating the devices in a single package.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If cascoded devices are packaged separately and connected via leadframe leads, then manufacturing is easier, but parasitic capacitance and inductance increase, degrading device performance

Engineering Contradiction:
Improveease of manufactureVSAvoiddevice performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent merges the silicon device and III-N device into a single integrated package, eliminating the need for external leadframe connections. The devices are connected through integrated interconnect structures within the package, which significantly reduces parasitic capacitance and inductance while maintaining ease of manufacture through standardized packaging processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces an intermediary substrate structure that hosts both the silicon device and III-N device, enabling their integration within a single package. This intermediary substrate provides mechanical support and electrical interconnection, allowing the devices to be connected with minimal parasitics while simplifying the manufacturing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If cascoded devices are packaged separately, then packaging complexity is reduced, but the number of packages increases, increasing cost

Engineering Contradiction:
Improvepackaging complexityVSAvoidmanufacturing cost
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent combines multiple devices that would traditionally require separate packages into a single integrated package. This reduces the total number of packages needed, lowering material costs and assembly complexity while maintaining ease of manufacture through standardized packaging techniques.

Inventive Principle:
Principle #5Merging (Combining)

3Power

If silicon device operates in avalanche mode, then switching capability is improved, but gate stress increases, degrading device reliability

Engineering Contradiction:
Improveswitching capabilityVSAvoiddevice reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent introduces an intermediary substrate structure that enables optimized electrical connections and heat dissipation paths. This intermediary structure helps manage the stress conditions during avalanche operation, allowing the silicon device to operate in avalanche mode for improved switching capability while mitigating gate stress through better thermal and electrical management.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9818674B2Semiconductor component and method of manufacture
Publication Date: 2017.11.14 SEMICON COMPONENTS IND LLC
  • US9818674B2 patent drawing
  • US9818674B2 patent drawing
  • US9818674B2 patent drawing

AI summary

In accordance with an embodiment, a semiconductor component includes a support having first and second device receiving structures. A semiconductor device configured from a III-N semiconductor material is coupled to the support, wherein the semiconductor device has opposing surfaces. A first bond pad extends from a first portion of the first surface, a second bond pad extends from a second portion of the first surface, and a third bond pad extends from a third portion of the first surface. The first bond pad is coupled to the first device receiving portion, the drain bond pad is coupled to the second device receiving portion, and the third bond pad is coupled to the third lead. In accordance with another embodiment, a method includes coupling a semiconductor chip comprising a III-N semiconductor substrate material to a support.