Multi-Layer Case with Recessed Camera Trim for Flash Interference

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Solution Overview

Problem

Conventional cases for portable electronic devices often fail to provide adequate protection against drops and scratches, and may obstruct camera functionality by allowing extraneous camera flash during image capture.

Innovation Solution

A multi-layer case design featuring a rigid second layer for structural support, a soft first layer for protection against scratches, and an elastomeric third layer for exterior durability, with a recessed portion and camera trim to prevent camera flash interference, along with adhesive layers for secure assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional single-layer case is used, then the device receives basic protection, but the case fails to provide adequate protection against drops and scratches

Engineering Contradiction:
Improveprotection effectivenessVSAvoidcase structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The case is divided into three distinct layers: a hard outer layer for impact resistance, a soft intermediate layer for shock absorption, and a soft inner layer for scratch protection. Each layer serves a specific protective function, collectively providing comprehensive protection that a single-layer case cannot achieve.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The case employs composite material construction combining hard and soft materials in a multi-layer structure. The hard outer layer provides rigidity and impact resistance, while the soft intermediate and inner layers provide cushioning and scratch protection, creating a composite protective system that leverages the advantages of different material properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a conventional case design is used, then the device receives protection, but the case obstructs camera functionality by allowing extraneous camera flash during image capture

Engineering Contradiction:
Improvecamera functionalityVSAvoidcase structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The case incorporates a localized camera aperture region with light-blocking properties. This aperture is specifically designed to prevent extraneous light from entering the camera lens while allowing the camera functionality to remain accessible. The light-blocking feature is applied only in the necessary location rather than throughout the entire case.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The camera aperture is extracted as a distinct feature from the main case body, creating a separate light-blocking structure that can be optimized independently. This allows the aperture to be specifically designed for camera protection while the rest of the case maintains its protective functions.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a multi-layer case with recessed portion and camera trim is used, then camera functionality is protected, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvecamera flash preventionVSAvoidassembly process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The camera trim is merged with the intermediate layer of the case, integrating the light-blocking function into the existing multi-layer structure. This integration reduces the need for separate components and simplifies the overall assembly process while maintaining the camera protection function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The camera trim is nested within the recessed portion of the intermediate layer, creating a compact integrated structure. This nesting approach allows the light-blocking feature to be housed within the existing case geometry, reducing assembly complexity and eliminating the need for separate attachment steps.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The case effectively protects the electronic device from drops and scratches while allowing unobstructed camera functionality by preventing extraneous camera flash, ensuring both protection and functionality.

Implementation Method 1

adhesive layers for secure assembly

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS9756914B2Case for a portable electronic device
Publication Date: 2017.09.12 APPLE INC
  • US9756914B2 patent drawing
  • US9756914B2 patent drawing
  • US9756914B2 patent drawing

AI summary

A case for an electronic device is disclosed. The case may include several layers. An inner layer may be made from a rigid material such as plastic. An outer layer is molded to an exterior portion of the inner layer. A fabric layer formed from a material such as microfiber is adhesively secured to an interior layer of the inner layer, the inner layer opposite the exterior layer. The inner layer may further include a recessed portion that receives a camera trim made from an opaque material. In this regard, when the electronic device is positioned within the case, the camera trim improves image capturing of a camera of the electronic device by blocking reflected light from a camera flash emitted by the electronic device.