Protective Case High Permeability Core Wireless Charging

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Solution Overview

Problem

Electronic device cases often reduce the efficiency of wireless charging due to their thickness and material properties, which can block or attenuate the magnetic field necessary for inductive power transfer, especially when using third-party chargers or protective enclosures that do not align devices correctly.

Innovation Solution

Incorporating a high magnetic permeability core, such as ferrite, into the case design to align with the wireless charging coil of the electronic device, enhancing magnetic coupling between the device's charging coil and an external charging coil, thereby improving the efficiency of wireless power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a protective case is used to protect the electronic device, then device protection is improved, but wireless charging efficiency deteriorates due to case thickness and material properties blocking the magnetic field

Engineering Contradiction:
Improvedevice protectionVSAvoidwireless charging efficiency
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

A magnetic coupling enhancement component is introduced as an intermediary element within the protective case. This component acts as a mediator between the wireless charging coil and the external charging source, improving magnetic field coupling while allowing the protective case to maintain its protective function. The intermediary component compensates for the magnetic field attenuation caused by the case materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The magnetic coupling enhancement component changes the magnetic properties of the case structure by introducing materials or elements with specific magnetic permeability characteristics. This parameter change allows the case to maintain protection while enabling effective magnetic field transmission for wireless charging.

Inventive Principle:
Principle #35Parameter changes

2Strength

If case materials with certain properties are used for protection, then device protection is improved, but magnetic field transmission deteriorates due to material blocking or attenuation

Engineering Contradiction:
Improvedevice protectionVSAvoidmagnetic field attenuation
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The case structure is designed with different material properties in different regions. The magnetic coupling enhancement component is strategically positioned in the area where magnetic field transmission is most critical, creating local quality variation that optimizes both protection and magnetic field transmission without compromising overall case strength.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If third-party chargers or protective enclosures are used, then device compatibility is improved, but wireless charging alignment deteriorates due to incorrect device alignment

Engineering Contradiction:
Improvecharger compatibilityVSAvoidcharging coil alignment
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The magnetic coupling enhancement component is designed to work with multiple wireless charging standards and third-party chargers, providing universal compatibility. The component's positioning and design enable it to function across different charging systems while maintaining proper alignment, thus achieving multi-functionality that addresses both compatibility and alignment requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The high magnetic permeability core increases the efficiency of wireless charging by concentrating and directing the magnetic flux, allowing for effective power transfer even when the device is in a protective case, and can adapt to different wireless charging protocols, ensuring compatibility with various charging sources.

Implementation Method 1

The core comprises a second material that has a magnetic permeability that is substantially greater than a magnetic permeability of the first material

Methodology Applied
Scientific EffectMagnetic permeability: Magnetic Field

Implementation Method 2

The core increases inductive magnetic coupling between the wireless charging coil of the wireless charging circuitry of the installed electronic device and a source charging coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10326488B2Electronic device case with inductive coupling features
Publication Date: 2019.06.18 OTTER PRODUCTS LLC
  • US10326488B2 patent drawing
  • US10326488B2 patent drawing
  • US10326488B2 patent drawing

AI summary

A protective case includes a shell for receiving and at least partially covering an electronic device. The shell includes a first material and has a back portion and side portions extending from the back portion. The back portion is configured to be adjacent to the back surface of the electronic device when the electronic device is installed. The case also includes a core comprising a second material having a magnetic permeability substantially greater than a magnetic permeability of the first material. The core is affixed to the back portion of the shell at a location that coincides with a center region of the wireless charging coil of the wireless charging circuitry of the installed electronic device. The core increases magnetic coupling between the wireless charging coil of the installed electronic device and a source charging coil when the protective case is placed in proximity to the source charging coil.