Casing-Cement-Formation Sealing Integrity Evaluation Device

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Solution Overview

Problem

Conventional methods for evaluating the sealing integrity of casing/cement ring/formation combinations in high-temperature and high-pressure oil and gas wells are inadequate, failing to accurately simulate the complex conditions of ultra-deep, ultra-high temperature, and ultra-high pressure environments, leading to poor cement slurry system performance and potential well integrity risks.

Innovation Solution

A sealing integrity evaluation device and method that includes a high-temperature autoclave with temperature and pressure control, combined with a simulated casing/cement ring/formation combination, allowing for the simulation of alternating temperature and pressure conditions, and the evaluation of both cementing interfaces to assess the mechanical properties and sealing ability under realistic well conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional simulation evaluation methods are used, then the evaluation device has a complex structure and large volume, but the evaluation results are far from actual oil and gas well engineering

Engineering Contradiction:
Improveevaluation accuracyVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The evaluation device is divided into multiple independent functional modules: high-temperature autoclave module, high-pressure pumping module, temperature control module, pressure control module, and data acquisition module. Each module performs a specific function, allowing the complex system to be managed through modular components that can be independently optimized and maintained.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A computer control system serves as an intermediary that coordinates between various control modules (temperature control, pressure control, data acquisition) and the physical evaluation apparatus. This intermediary layer integrates multiple functions and enables automated control while maintaining system modularity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If conventional evaluation methods are used, then the device has large volume and high cost, but it is not conducive to miniaturized low-cost indoor experiments

Engineering Contradiction:
Improveevaluation accuracyVSAvoiddevice volume
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The evaluation apparatus employs a nested structure where the cement ring sample is placed inside the casing, which is in turn placed inside the high-temperature autoclave. The high-pressure pumping system injects fluid into the annular space between the casing and autoclave wall. This nested arrangement maximizes space utilization and enables compact device design while maintaining all necessary evaluation functions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The evaluation system utilizes the radial dimension by applying pressure through the annular space between the casing and autoclave wall, rather than requiring a large horizontal pressure application system. This dimensional approach allows compact design while achieving the necessary confining pressures for accurate evaluation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If conventional methods are used to evaluate casing/cement ring/formation combination, then it is impossible to simulate alternating temperature pressure, internal pressure, confining pressure, but the evaluation environment is inconsistent with site conditions

Engineering Contradiction:
Improvesimulation capabilityVSAvoidevaluation reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The evaluation system dynamically adjusts temperature and pressure parameters through computer-controlled modules. The temperature control module can heat the autoclave to simulate high-temperature well conditions, while the pressure control module independently adjusts confining pressure and internal pressure. This dynamic control allows simulation of alternating and combined stress-temperature conditions that match actual wellbore environments, enhancing both adaptability and reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs independent control of multiple parameters: temperature (via heating system), confining pressure (via high-pressure pumping into annular space), and internal pressure (via pressure injection into the cement ring). By independently varying these parameters, the system can simulate various wellbore conditions including alternating temperature-pressure cycles, sustained high pressure, and thermal shock, thereby achieving both high adaptability and evaluation reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable evaluation of sealing integrity and mechanical properties of the cement ring under comprehensive actions of high temperature, internal pressure, and confining pressure, providing data support for optimizing cement slurry systems and improving wellbore integrity.

Implementation Method 1

a heating jacket (3), an insulation layer (4)... the heating jacket (3) and the insulation layer (4) can be used to increase or decrease a temperature of the high-temperature autoclave

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a heating jacket (3), an insulation layer (4)... the heating jacket (3) and the insulation layer (4) can be used to increase or decrease a temperature of the high-temperature autoclave

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

the booster pump (6) is connected to the air inlet pipeline (8)... the booster pump (6), the intake check valve (7) and the exhaust valve (13) can be used to increase or decrease a pressure of the high-temperature autoclave

Methodology Applied
Scientific EffectPressurisation: Pressurisation

Implementation Method 4

an air inlet check valve (7), an air inlet pipeline (8)... the booster pump (6), the intake check valve (7) and the exhaust valve (13) can be used to increase or decrease a pressure of the high-temperature autoclave

Methodology Applied
Scientific EffectPressure control through valve: Valve

Implementation Method 5

an air outlet pipeline (9)... the exhaust valve (13) is installed on the air outlet pipeline (9) to control exhaust

Methodology Applied
Scientific EffectDepressurisation: Depressurisation

Data Source

PatentUS11733121B2Sealing integrity evaluation device for high-temperature and high- pressure casing-cement ring-formation and method thereof
Publication Date: 2023.08.22 SOUTHWEST PETROLEUM UNIV
  • US11733121B2 patent drawing
  • US11733121B2 patent drawing
  • US11733121B2 patent drawing

AI summary

A sealing integrity evaluation device for high-temperature and high-pressure casing-cement ring-formation and a method thereof are provided. the device includes: a high-temperature autoclave, a temperature and pressure control system, and a casing-cement-formation combination; wherein the autoclave realizes alternating temperature and pressure during the experiment; the control system monitors, controls and records the temperature and pressure data; the combination simulates a full size or a compact size casing-cement-formation of a well. Casing-cement-formation combination samples are designed and prepared by simulating working conditions such as alternating temperature, pressure, and casing internal pressure, by testing the channeling and leakage pressure of the first interface and the second interface of combination, analyzing the shape and size of the internal defects, testing the compressive strength, provided a more stable and reliable experimental method and data support for the detection of cementing sheath sealing ability and the evaluation of sealing integrity.