Circular Permuted Caspase-2 for Specific Tag Cleavage

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Solution Overview

Problem

Current methods for removing protein tags using existing proteases are inefficient, lack specificity, and are costly, making them unsuitable for industrial biotechnology applications, particularly for biopharmaceuticals where a tag-free protein is essential.

Innovation Solution

A modified circularly permuted caspase-2 with improved P1' tolerance is developed, allowing for specific and efficient cleavage of N-terminal tags, generating an authentic N-terminus of recombinant proteins, and is capable of catalytic activity upon dimerization without requiring initiator caspases for activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing proteases (factor Xa, thrombin, TEV, enterokinase) are used for tag removal, then tag cleavage can be achieved, but the process is inefficient, unspecific, costly, and requires special buffer conditions

Engineering Contradiction:
Improvetag removal efficiencyVSAvoidproduction cost and time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent modifies caspase-2 by changing its substrate specificity parameters through mutagenesis, enabling it to recognize and cleave a broad range of tags including those with Proline at the P1' position, which traditional proteases cannot process. This parameter change in enzyme specificity directly resolves the contradiction by providing efficient, specific, and cost-effective tag removal without requiring special buffer conditions.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If protein tags are used to facilitate purification and detection, then protein production is enhanced, but tag removal becomes difficult and complex

Engineering Contradiction:
Improveprotein expression and purificationVSAvoidtag removal process
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts the tag removal function from a complex multi-step process and consolidates it into a single enzymatic reaction using modified caspase-2. By designing tags with specific cleavage sites that are exclusively recognized by this engineered protease, the complex task of tag removal is simplified into one specific enzymatic step, resolving the contradiction between ease of manufacture and process complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a specialized intermediary enzyme (modified caspase-2) that mediates the tag removal process. This intermediary protease is designed to specifically recognize and cleave tags at defined sites, acting as a controlled intermediary between the fusion protein and the desired tag-free product, thereby simplifying the overall process compared to multiple purification steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If tags are used to stabilize expression and increase solubility, then protein production is improved, but tags alter protein structure and characteristics

Engineering Contradiction:
Improveprotein solubility and expressionVSAvoidprotein structure and characteristics
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent extracts the problematic tag component after it has served its temporary function during protein production. By using modified caspase-2 to specifically cleave tags at defined sites, the tag is completely removed, extracting it from the final protein product. This ensures the protein retains its authentic structure and characteristics without tag-induced alterations, while still benefiting from tag-assisted production during the manufacturing phase.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified caspase-2 achieves high efficiency and specificity in tag removal, ensuring authentic N-termini formation in recombinant proteins, overcoming the limitations of existing proteases in biotechnological applications.

Implementation Method 1

A modified caspase-2 with improved P1' tolerance is developed, allowing for specific and efficient cleavage of N-terminal tags

Methodology Applied
Scientific EffectProteolytic cleavage: Enzyme

Implementation Method 2

MacKenzie and Clark investigated the role of dimerization in the ability of caspases to form fully functional proteases and describe that dimerization is necessary for active site formation because both caspase monomers contribute residues that enable the formation of a fully functional active site

Methodology Applied
Scientific EffectDimerization:

Data Source

PatentUS20220380739A1Caspase-2 variants
Publication Date: 2022.12.01 BOEHRINGER INGELHEIM RCV GMBH & CO KG
  • US20220380739A1 patent drawing
  • US20220380739A1 patent drawing
  • US20220380739A1 patent drawing

AI summary

The invention refers to a single-chain circular permuted caspase-2 comprising the following structure from N- to C-terminus: i) a small subunit of a caspase-2, or a functionally active variant thereof; and ii) a large subunit of a caspase-2, or a functionally active variant thereof, wherein said cp caspase-2 comprises one or more amino acid substitutions increasing P1′ tolerance of said cp caspase-2 compared to a cp caspase-2 without said amino acid substitutions.