Ceiling Cassette Airflow Flap Layout for Draft-Free Cooling

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Solution Overview

Problem

Ceiling-embedded type air conditioners with visible main and sub-flaps mar the appearance while attempting to control air direction and speed, and they often cause unpleasant cold drafts during cooling operations.

Innovation Solution

The air conditioner features a main flap and a sub-flap with a second guide part that rotates to change air direction, and a heat insulating member is used to prevent dew condensation, allowing air to flow in a desired direction without compromising design aesthetics and reducing cold draft discomfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If main flap and sub-flap are installed to control air direction, then air flow control is improved, but appearance is marred due to visible flaps and parting lines

Engineering Contradiction:
Improveair flow controlVSAvoidappearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The sub-flap is nested within the main flap structure, where the sub-flap is positioned inside the contour of the main flap. This nesting arrangement allows both flaps to function for air direction control while the sub-flap remains hidden within the main flap's visual boundary, eliminating visible parting lines and maintaining a clean appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If flaps are designed to blow air to feet during heating, then heating efficiency is improved, but cold drafts occur during cooling operations

Engineering Contradiction:
Improveheating efficiencyVSAvoidcold drafts
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The flaps are designed with dynamic adjustability, allowing the main flap and sub-flap to rotate and change orientation based on operational mode. During heating, the flaps direct air downward to feet for efficient heating. During cooling, the flaps automatically adjust to lateral positions to direct air horizontally, preventing cold drafts from reaching occupants directly.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If second guide part rotates to change air direction, then air direction flexibility is improved, but device complexity increases

Engineering Contradiction:
Improveair direction flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The second guide part is merged with the sub-flap structure, combining the guiding function into the existing flap assembly. This integration allows the sub-flap to serve dual purposes: controlling air direction through rotation and guiding air flow through the merged second guide part, thereby achieving air direction flexibility without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12000615B2Air conditioner
Publication Date: 2024.06.04 SAMSUNG ELECTRONICS CO LTD
  • US12000615B2 patent drawing
  • US12000615B2 patent drawing
  • US12000615B2 patent drawing

AI summary

Disclosed herein is an air conditioner capable of guiding air in a desired direction with an adjusted speed without marring the appearance to solve the above-described problems. An air conditioner comprising a ceiling-embedded type indoor unit configured to discharge air into an indoor room through an air outlet simultaneously sucking indoor air through an air inlet, wherein a air conditioner comprises, a main flap configured to guide a direction of air discharged from a air outlet in a preset direction, and a sub-flap configured to guide the direction of air between the main flap and the sub-flap in the preset direction, wherein a length of a main flap in a direction where air flows is longer than that of the sub-flap in the direction where air flows.