Sheet Feed Cassette Locking Mechanism with Integrated Power Switch

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Solution Overview

Problem

Existing image forming apparatuses lack an efficient mechanism to ensure the sheet feed cassette is securely locked and power management integrated with the locking mechanism, leading to potential theft and unintended ejection issues.

Innovation Solution

The apparatus incorporates a cylinder lock system with an inner and outer cylinder, a turning unit, switch switching part, and cassette locking part, allowing the sheet feed cassette to be locked and unlocked while managing power states, ensuring the cassette is locked when power is turned off and preventing accidental ejection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate locking mechanism is added to secure the sheet feed cassette, then security against theft and unintended ejection is improved, but device complexity increases

Engineering Contradiction:
Improvecassette locking reliabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the locking mechanism with the power switch assembly, merging two previously separate functions (locking and power control) into a single integrated unit. The locking lever is positioned within the power switch assembly housing, and the cam mechanism is integrated into the same structural space, thereby securing the cassette while avoiding the need for a completely separate locking system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power switch assembly serves multiple functions: it controls power supply to the image forming apparatus and simultaneously operates the locking mechanism. The cam mechanism within the power switch assembly interacts with both the locking lever and the power switch, enabling a single component system to perform both power control and security locking functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If the locking mechanism is integrated into the power switch assembly, then device complexity is reduced, but the space required for the cam mechanism and locking lever increases

Engineering Contradiction:
Improveoverall mechanism complexityVSAvoidspace required for cam and locking lever
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The locking lever is nested within the power switch assembly housing, positioned in the space between the power switch and the cassette support. The cam mechanism is nested within the same housing, utilizing the available internal space efficiently. This nesting arrangement allows the locking components to be accommodated within the existing power switch assembly volume without requiring a completely separate external locking mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11407602B2Image forming apparatus
Publication Date: 2022.08.09 KYOCERA DOCUMENT SOLUTIONS INC
  • US11407602B2 patent drawing
  • US11407602B2 patent drawing
  • US11407602B2 patent drawing

AI summary

An image forming apparatus includes a sheet feed cassette. The sheet feed cassette has a cylinder lock having a cylinder, and a turning unit coupled to the cylinder to be rotatable integrally with the cylinder. A switch switching part of the turning unit is configured to switch a power switch such that the power switch is in an ON state when an inner cylinder of the cylinder lock is at an unlocked position, and the power switch is in an OFF state when the inner cylinder is at a locked position. A cassette locking part of the turning unit is configured to place a sheet feed cassette of a standard sheet feeder in an unlocked state when the inner cylinder of the cylinder lock is at the unlocked position and place the sheet feed cassette in a locked state when the inner cylinder is at the locked position.