Caster locking arrangement and surface cleaning device implementing same

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Solution Overview

Problem

Powered surface cleaning devices lack a mechanism to seamlessly transition between directional modes, limiting their versatility in cleaning operations, as existing systems do not efficiently allow for both restricted and multi-directional movement.

Innovation Solution

A caster locking arrangement that includes a pivot neck with integrated locking members and casters, allowing the device to switch between a locked configuration for forward/backward movement and an unlocked configuration for multi-directional movement by rotating the pivot neck, enabling side-ways cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a caster locking mechanism is implemented to restrict movement to a single axis, then directional control and stability are improved, but movement versatility and adaptability deteriorate

Engineering Contradiction:
Improvedirectional controlVSAvoidmovement versatility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The caster locking mechanism is designed to be dynamically switchable between locked and unlocked states. The actuator enables the caster to transition between a locked configuration (restricting movement to a single axis for stability) and an unlocked configuration (allowing multi-directional movement for versatility). This dynamic adaptability resolves the contradiction by allowing the system to optimize for either stability or versatility depending on operational requirements.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a caster locking mechanism is implemented to restrict movement to a single axis, then operational simplicity is improved, but operational flexibility deteriorates

Engineering Contradiction:
Improveoperational simplicityVSAvoidoperational flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The mechanism allows operators to switch between locked and unlocked states via an actuator, providing simple single-axis operation when needed while enabling flexible multi-directional movement when required. The spring-loaded design automatically maintains the locked state for simple operation, while allowing easy unlocking for flexible maneuvering.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The spring-loaded locking mechanism automatically maintains the locked position without requiring continuous operator input, providing simple operation. When the actuator is engaged, it overcomes the spring force to unlock the caster, enabling flexible movement. The system self-regulates between these states based on actuator engagement.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a pivot neck rotation mechanism is implemented to enable mode switching, then adaptability is improved, but device complexity deteriorates

Engineering Contradiction:
Improvemode switching capabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pivot neck rotation mechanism is integrated directly into the caster assembly, combining the locking/unlocking function with the existing pivot structure. The actuator, linkage arms, and locking members are merged with the pivot neck components, allowing mode switching without adding separate complex mechanisms. This integration achieves adaptability while minimizing additional complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11583150B2Caster locking arrangement and surface cleaning device implementing same
Publication Date: 2023.02.21 SHARKNINJA OPERATING LLC
  • US11583150B2 patent drawing
  • US11583150B2 patent drawing
  • US11583150B2 patent drawing

AI summary

A nozzle for use with a surface cleaning device is disclosed that includes a nozzle housing defining a dirty air inlet, at least a first caster coupled to the nozzle housing to allow for movement of the nozzle housing over a surface to be cleaned, and a caster locking arrangement coupled to the nozzle housing. The caster locking arrangement preferably includes at least a first locking member to transition the first caster between a locked configuration and an unlocked configuration, with the locked configuration limiting movement of the nozzle housing along a single axis during cleaning operations, and the unlocked configuration allowing for movement of the nozzle housing along a plurality of axes/directions during cleaning operations.