Catalyst Degradation Detection Using Sensor Responsiveness Correction

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Solution Overview

Problem

Existing catalyst degradation detection methods in internal combustion engines face errors due to variations in the responsiveness of post-catalyst sensors, leading to improper determination of catalyst degradation.

Innovation Solution

A catalyst degradation detection apparatus that includes pre- and post-catalyst sensors, air/fuel ratio control, calculation, and correction mechanisms to accurately determine catalyst degradation by measuring responsiveness and correcting oxygen storage amounts based on sensor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the oxygen storage amount is calculated based on the signal from the post-catalyst sensor, then the catalyst degradation can be detected, but the determination accuracy deteriorates due to variations in sensor responsiveness

Engineering Contradiction:
Improvecatalyst degradation detection accuracyVSAvoidsensor signal responsiveness
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system measures the responsiveness of the post-catalyst sensor and uses this information to correct the calculated oxygen storage amount. The correction amount is determined based on the measured responsiveness, creating a feedback loop that compensates for sensor variations and improves detection accuracy

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameter used for degradation detection from the raw oxygen storage amount to a corrected oxygen storage amount that accounts for sensor responsiveness variations. By adjusting this parameter based on measured responsiveness, the system maintains accurate degradation detection despite sensor performance variations

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the responsiveness of the post-catalyst sensor is measured and used for correction, then the determination accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improvecatalyst degradation determination accuracyVSAvoidresponsiveness measurement and correction mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the existing post-catalyst sensor to measure its own responsiveness and perform self-correction of the oxygen storage amount calculation. This self-service approach eliminates the need for separate measurement devices or complex external correction systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The post-catalyst sensor serves multiple functions: it detects oxygen concentration for catalyst degradation monitoring and simultaneously measures its own responsiveness for correction purposes. This multi-functionality reduces the need for additional components and simplifies the overall system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures proper determination of catalyst degradation irrespective of sensor responsiveness variations, preventing errors and maintaining accuracy in catalyst health assessment.

Implementation Method 1

a pre-catalyst sensor that is provided in an exhaust passageway upstream of a catalyst and that outputs a signal based on an oxygen concentration in exhaust gas

Methodology Applied
Scientific EffectOxygen concentration detection:

Implementation Method 2

a post-catalyst sensor that is provided in the exhaust passageway downstream of the catalyst and that outputs a signal based on the oxygen concentration in the exhaust gas

Methodology Applied
Scientific EffectOxygen concentration detection:

Implementation Method 3

oxygen in the exhaust gas that passes through the catalyst is stored into the catalyst due to the foregoing oxygen storage function of the catalyst

Methodology Applied
Scientific EffectOxygen storage: Absorption (physical)

Implementation Method 4

oxygen stored in the catalyst is desorbed and released from the catalyst into the exhaust gas due to the oxygen storage function of the catalyst

Methodology Applied
Scientific EffectOxygen desorption: Desorption

Data Source

PatentUS8938947B2Catalyst degradation detection apparatus
Publication Date: 2015.01.27 TOYOTA JIDOSHA KK
  • US8938947B2 patent drawing
  • US8938947B2 patent drawing
  • US8938947B2 patent drawing

AI summary

A catalyst degradation detection apparatus includes: calculation means for calculating, as an oxygen storage amount of a catalyst, an amount of oxygen stored into or desorbed from the catalyst during a period from when a change that corresponds to a change in an air/fuel ratio occurs in the signal of a pre-catalyst sensor to when the signal of a post-catalyst sensor reaches a criterion value regarding the change in the air/fuel ratio; catalyst degradation determination means for determining of degradation of the catalyst on the basis of the oxygen storage amount; and correction means for correcting the oxygen storage amount calculated for use for determining of degradation of the catalyst more to a decrease side as a measured responsiveness of the post-catalyst sensor becomes more deteriorated relative to a reference value.