Catalyst Deterioration Detection via Fuel-Cut OSC Calculation

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Solution Overview

Problem

Existing methods for detecting catalyst deterioration in vehicles require arbitrary modulation of the air-fuel ratio, which can adversely affect fuel efficiency and driving ability, and do not accurately determine catalyst degradation.

Innovation Solution

A method that calculates the oxygen storage capacity (OSC) of a catalyst during a fuel-cut mode without modulating the air-fuel ratio, using specific conditions such as vehicle operation state, oxygen sensor output, and exhaust gas flow rate to determine catalyst deterioration, allowing for optimal catalyst control and improved fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the air-fuel ratio is arbitrarily modulated from lean to rich to calculate OSC, then catalyst deterioration can be detected, but fuel efficiency deteriorates and driving ability is adversely affected

Engineering Contradiction:
Improvecatalyst deterioration detection accuracyVSAvoidfuel efficiency
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system utilizes the vehicle's own overrun state (when engine braking occurs) to create the fuel-cut mode conditions needed for OSC calculation. Instead of imposing an external test mode that consumes fuel, the system captures opportunities when the engine naturally enters a state suitable for measurement, making the detection process self-service and fuel-efficient.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the approach from actively modulating air-fuel ratio parameters to passively utilizing natural parameter changes that occur during overrun states. The oxygen storage capacity is calculated by monitoring oxygen sensor voltage changes during the natural fuel-cut condition, rather than forcing air-fuel ratio transitions.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the air-fuel ratio is arbitrarily modulated to detect catalyst deterioration, then measurement can be performed, but driving ability is degraded

Engineering Contradiction:
Improvecatalyst deterioration detectionVSAvoiddriving ability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs catalyst deterioration detection during predefined overrun states that naturally occur during normal driving. By identifying and utilizing these pre-existing operational windows, the system conducts measurements without requiring drivers to perform specific maneuvers or experience degraded performance, thus maintaining ease of operation.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If OSC is calculated using fuel-cut mode during overrun state, then fuel efficiency is improved and driving ability is maintained, but measurement conditions must be precisely controlled

Engineering Contradiction:
Improvefuel efficiencyVSAvoidmeasurement condition control
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system continuously monitors multiple parameters (oxygen sensor voltage, exhaust gas flow rate, catalyst temperature, duration since fuel-cut mode) and uses feedback control to determine when conditions are suitable for OSC calculation. This feedback mechanism ensures measurement accuracy while maintaining fuel efficiency by only performing calculations when all necessary conditions are met.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate detection of catalyst deterioration without consuming unnecessary fuel, improving fuel efficiency and preventing degradation of driving ability, while enabling optimal catalyst control for reduced emissions.

Implementation Method 1

calculating an oxygen storage capacity (OSC) of a catalyst using an oxygen sensor during the executing of the fuel-cut mode of the engine

Methodology Applied
Scientific EffectOxygen sensing:

Implementation Method 2

When the exhaust gas is rich, the catalyst releases absorbed oxygen and oxidizes harmful substances in the exhaust gas

Methodology Applied
Scientific EffectOxygen absorption: Absorption (physical)

Implementation Method 3

the catalyst releases absorbed oxygen and oxidizes harmful substances in the exhaust gas to reduce the exhaust gas

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10480382B2Method for detecting catalyst deterioration of vehicle
Publication Date: 2019.11.19 HYUNDAI MOTOR CO LTD
  • US10480382B2 patent drawing
  • US10480382B2 patent drawing
  • US10480382B2 patent drawing

AI summary

A method for detecting catalyst deterioration in a vehicle includes executing a fuel-cut mode of an engine of the vehicle according to a operating state of the vehicle; calculating an oxygen storage capacity (OSC) of a catalyst using an oxygen sensor during the executing of the fuel-cut mode of the engine; and calculating catalyst deterioration based on the calculated OSC.