Catalyst Filter Waveguides for Photocatalytic Reaction Area

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Solution Overview

Problem

Current filtering systems are inadequate in efficiently removing particulate, gaseous, and biomaterials, particularly in activating photocatalysis for effective air purification, especially in expanding light transmission into channels for enhanced photocatalytic reactions.

Innovation Solution

A filtering system incorporating a catalyst filter with a photocatalyst layer and waveguides to enhance light transmission, where the waveguides have textured surfaces to expand the light extraction region, allowing for broader photocatalytic action on both sides and bottom surfaces of the filter channels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If light is irradiated directly into channels without waveguides, then the structure is simple, but light transmission into the channels is insufficient and photocatalytic reaction area is limited

Engineering Contradiction:
Improvephotocatalytic reaction areaVSAvoidstructure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Waveguides are introduced as intermediary components to transmit light from the light source into the channels. The waveguides act as mediators that efficiently guide light along the channel length, enabling sufficient light transmission without requiring direct line-of-sight illumination and expanding the photocatalytic reaction area.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The waveguides extend light transmission from a point source into a three-dimensional path along the channel. By introducing the waveguide dimension, light can reach deep into the channel structure and illuminate the photocatalyst layer on channel walls, transforming the illumination geometry from surface-level to volumetric.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If waveguide surfaces are smooth, then manufacturing is easier, but light extraction region is limited and photocatalytic action is restricted

Engineering Contradiction:
Improvelight extraction regionVSAvoidwaveguide manufacturing
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The waveguide surface is made non-uniform with localized textured regions instead of being uniformly smooth or uniformly rough. The light extraction region features a non-uniform surface structure with varying roughness that optimizes light scattering and extraction, while other portions of the waveguide maintain smoother surfaces for efficient light transmission.

Inventive Principle:
Principle #3Local quality

3Productivity

If photocatalyst layer is activated only at light source location, then energy consumption is low, but removal efficiency of harmful gases and biomaterials is insufficient

Engineering Contradiction:
Improveremoval efficiencyVSAvoidlight energy distribution
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The waveguides enable continuous light transmission along the entire channel length, maintaining photocatalyst activation throughout the channel rather than only at discrete points. This continuous illumination ensures that harmful gases and biomaterials are removed efficiently as they pass through any section of the channel.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the removal efficiency of harmful gases and biomaterials by expanding the photocatalytic reaction area, enhancing the filtration performance and formaldehyde removal efficiency.

Implementation Method 1

a photocatalyst layer arranged on the second surface of the filter frame and configured to be activated by light energy

Methodology Applied
Scientific EffectPhotocatalysis: Photo-oxidation

Implementation Method 2

a plurality of waveguides inserted into at least some of the plurality of channels, respectively, to increase light transmission into the at least some of the plurality of channels

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

have a light extraction region formed on at least a portion of a surface of each waveguide to extract light that is input through the incident surface and guided into each waveguide

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS20240299882A1Filtering system including catalyst filter
Publication Date: 2024.09.12 SAMSUNG ELECTRONICS CO LTD
  • US20240299882A1 patent drawing
  • US20240299882A1 patent drawing
  • US20240299882A1 patent drawing

AI summary

A filtering system includes: a catalyst filter including a filter frame including a first surface and a second surface opposite to the first surface, and a photocatalyst layer provided on the second surface of the filter frame; a light source unit configured to irradiate light for activating the photocatalyst layer; and a plurality of waveguides inserted into at least some of a plurality of channels, respectively, to increase light transmission into the at least some of the plurality of channels of the catalyst filter.