Catalytic Air Recirculation for Faster Isolation Space Decontamination

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Solution Overview

Problem

Existing decontamination arrangements require lengthy flushing times to reduce decontamination agent concentrations in room air, leading to increased energy consumption and system costs.

Innovation Solution

A decontamination arrangement where the catalytically active cleaning device is used to circulate room air contaminated with decontamination agents, rather than relying solely on fresh air, with a more powerful blower and catalysts like MnO2 or palladium on open-pored metal foams to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a fresh air conditioning device is used to flush the room after decontamination, then the decontamination agent concentration is reduced, but the flushing time becomes excessively long (3-10 hours)

Engineering Contradiction:
Improvedecontamination agent concentrationVSAvoidflushing time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent replaces the mechanical fresh air flushing system with a catalytic chemical reaction system. A catalytically active cleaning device decomposes hydrogen peroxide vapor into water and oxygen through catalysis, eliminating the need for prolonged mechanical air exchange and reducing flushing time from hours to minutes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the chemical state of the decontamination agent by introducing a catalyst that transforms hydrogen peroxide vapor into harmless substances. This parameter change (chemical decomposition) enables rapid elimination of the decontamination agent without requiring extended flushing periods.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If a larger dimensioned fresh air conditioning device is provided to minimize flushing time, then the flushing time is reduced, but the system costs and energy consumption increase significantly

Engineering Contradiction:
Improveflushing timeVSAvoidenergy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The patent substitutes the energy-intensive mechanical air handling system with a chemical catalysis system. The catalytic decomposition requires minimal energy input compared to operating large fresh air conditioning equipment at high capacity, thus reducing energy consumption while achieving rapid flushing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

By changing the approach from mechanical air exchange to chemical decomposition, the system achieves the same flushing objective with dramatically reduced energy input. The catalyst enables the reaction to proceed rapidly at ambient conditions without requiring high-power equipment.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If a catalytically active cleaning device with MnO2 bulk material is used, then the decontamination agent is removed from exhaust air, but the flow resistance is high requiring greater blower power

Engineering Contradiction:
Improvedecontamination agent removalVSAvoidflow resistance
Core Design Contradiction:
Object-affected harmful factorsVSForce

Solution Approach 1:

The patent employs porous ceramic foam structures as the catalytic substrate. The porous architecture provides extensive surface area for catalytic activity while maintaining low flow resistance, allowing air to pass through easily compared to dense bulk material configurations.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite structure combining ceramic foam with catalytic materials (MnO2, Pd, or Pt). This composite provides both the mechanical support structure and the catalytic functionality, achieving effective decontamination agent removal with minimal pressure drop across the cleaning device.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces flushing time and energy consumption by utilizing existing air conditioning systems, minimizing system costs and maintaining effective decontamination without the need for oversized fresh air conditioning devices.

Implementation Method 1

a catalytically active cleaning device (7), in particular a catalytic converter, which, after the decontamination has taken place, promotes the circulation of the room air through which the decontamination agent is at least partially freed

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

Katalysatoren wie MnO2 oder Palladium auf offenzelligen Metall­schaumstoffen

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP2534426B1Decontamination arrangement and method
Publication Date: 2014.09.10 METALL PLASTIK GMBH
  • EP2534426B1 patent drawingFigure 1
  • EP2534426B1 patent drawingFigure 2
  • EP2534426B1 patent drawingFigure 3

AI summary

The invention relates to a decontamination arrangement (1), in particular for pharmaceutical applications, comprising a space (3) to be decontaminated, in particular an isolation space, and a cleaning device (7) designed for extracting gaseous and/or vaporous decontaminants, in particular hydrogen peroxide, from the air in the space. According to the invention, it is provided that the cleaning device (7) is arranged in such a way that the air in the space can be made to circulate through it by means of at least one fan (5). Furthermore, the invention relates to a method for removing gaseous and/or vaporous decontaminants.