Windsurfing Catamaran Steering with Plastic Rod and Hull Groove

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Solution Overview

Problem

Existing windsurfing vessels with displacement type hulls face limitations in speed and stability, and their steering mechanisms often suffer from friction issues due to metal components, leading to rust and corrosion.

Innovation Solution

A windsurfing vessel with a planing type dual section catamaran hull configuration and a steering mechanism featuring a polyethylene push/pull rod directly integrated into a groove in the plastic hull, reducing friction and utilizing a pivoted control member to multiply user force for efficient steering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a displacement type hull is used, then the vessel structure is simple, but the speed is limited and friction with water is high

Engineering Contradiction:
Improvevessel speedVSAvoidhull configuration complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The hull is divided into two separate hull sections instead of a single displacement hull. This segmentation allows each hull to be smaller and lighter while collectively providing the stability of a larger vessel, enabling planing capability at lower speeds and higher top speeds.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hull sections incorporate curved and aerodynamic shapes optimized for planing motion. The bottom surfaces are shaped to reduce water resistance and facilitate skating across the water surface, enabling higher speeds compared to flat-bottomed displacement hulls.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If a metal sleeve or casing is used for the steering rod, then the structure is strong, but friction is high and rust and corrosion occur

Engineering Contradiction:
Improvesteering mechanism reliabilityVSAvoidsteering rod maneuverability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Both the steering rod and the hull material are made of plastic (polyethylene), creating a homogeneous material system. This eliminates galvanic corrosion between dissimilar metals and reduces friction through similar surface properties, allowing the rod to move freely within the hull groove.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The traditional metal sleeve or casing that encloses the steering rod is completely removed. Instead, the steering rod moves directly within a groove formed in the hull itself, eliminating the intermediate component that would add friction and potential corrosion points.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If a single section hull is used, then the vessel structure is simple, but stability is reduced

Engineering Contradiction:
Improvevessel stabilityVSAvoidhull configuration complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The vessel uses two separate hull sections positioned side-by-side, creating a catamaran configuration. This segmentation distributes the vessel's weight across two contact points with the water, significantly increasing lateral stability and preventing rolling compared to a single-section hull.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stability problem is solved by transitioning from a single-point contact (single hull) to a multi-point contact system (dual hulls). The second dimension of stability is achieved by spacing the hulls apart, creating a wider base that resists rotational forces and improves overall vessel stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If a plastic rod is used in a plastic groove, then friction is reduced and corrosion is eliminated, but the rod must be sufficiently rigid to span short distances

Engineering Contradiction:
Improvesteering rod movement easeVSAvoidrod rigidity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The rod's physical parameters (diameter, length, wall thickness) are optimized to achieve the right balance between rigidity and flexibility. The rod is designed to be stiff enough to transmit steering forces effectively across short distances while remaining flexible enough to follow the groove's curvature and accommodate minor misalignments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables higher speeds with reduced friction, increased stability, and a corrosion-resistant steering mechanism that allows for easy maneuverability with minimal user effort.

Implementation Method 1

the hull is a planing type, having generally flat bottom surfaces that tend to plane, skim or ride over the surface of the water during operation of the vessel. This allows the present vessel, once it is obtained sufficient speed, to operate with less friction and at higher speeds.

Methodology Applied
Scientific EffectPlaning: Aquaplaning

Implementation Method 2

The plastic-to-plastic rod-to-groove interface provides a relatively low friction relationship. This allows the push/pull rod to move easily in either desired direction.

Methodology Applied
Scientific EffectFriction reduction: Friction

Implementation Method 3

The groove is open to the water, which further reduces the friction between the rod and the groove

Methodology Applied
Scientific EffectWater lubrication: Lubrication

Implementation Method 4

The illustrated steering mechanism includes a pivoted control member that is connected to the rod in such a manner as to multiply the force applied by the user to achieve the desired magnitude of force to effectively move the rod.

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS7370593B1Windsurfing catamaran vessel
Publication Date: 2008.05.13 HORAIS ALAN
  • US7370593B1 patent drawing
  • US7370593B1 patent drawing
  • US7370593B1 patent drawing

AI summary

An improved windsurfing catamaran type vessel. The illustrated vessel has an improved steering mechanism that includes a relatively stiff but bendable plastic rod that is directly received within one or more guiding passageways or grooves formed in the plastic hull of the vessel. The plastic-to-plastic interface between rod and groove provides relatively low friction interengagement as the rod moves. The groove is open to ambient water, which will further reduce the friction. The rod has stiffness/flexibility characteristics that allow it to turn around relatively large radii while still being able to span relatively short distances without significant bending. A manual operative control member is pivotally mounted on the hull and connected to the rod in a manner which multiplies the force applied by the use; this provides the magnitude of force needed to move the rod with minimum exertion by the user. The presently preferred hull, which comprises a pair of side-by-side elongated hull sections is of the planing type by virtue of the generally flat lower surfaces of the hull sections. The illustrated hull is rotationally molded to provide internally hollow hull sections with a relatively thin outer wall or casing. The top and bottom walls of the hull sections are maintained spaced apart by a plurality of generally upright spacer sections which may be integrally formed during the molding operation. This type of hull skims or glides generally over the surface of the water as distinguished from displacement types which extend down below the surface. Generally flat bottom surfaces provide a maximized footprint for stability for the user while raising the sail and during windsurfing operation.