Catechol Block Copolymer Nanoparticle Dispersion

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Solution Overview

Problem

Existing methods for dispersing inorganic nanoparticles in organic solvents face challenges such as agglomeration, uneven particle size, and the need for reducing agents, which complicate the production process and reduce yield, while also limiting their application in technical fields like secondary batteries and fuel cells.

Innovation Solution

A block copolymer comprising a catechol segment is used to control the size of inorganic nanoparticles by adjusting the ratio of catechol and hydrophobic segments, eliminating the need for reducing agents and purification steps, thereby achieving uniform particle dispersion in organic solvents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If reducing agents are used to produce inorganic nanoparticles coated with resin, then the nanoparticles can be formed, but the production process becomes complex and yield decreases due to purification steps

Engineering Contradiction:
Improveproduction process simplicityVSAvoidyield
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The invention extracts and eliminates the reducing agent from the nanoparticle production process. The catechol-functionalized polymer directly reduces metal ions during polymerization without requiring separate reducing agents, thereby removing the need for subsequent purification steps and improving both process simplicity and yield

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The polymer system performs self-reduction of metal ions through the catechol groups incorporated during polymerization. This self-service mechanism eliminates the need for external reducing agents and simplifies the overall production process while maintaining high yield

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If inorganic nanoparticles are used in nanodomain, then quantum size effects and high specific surface area are achieved, but the particles tend to agglomerate and are difficult to disperse in organic solvents

Engineering Contradiction:
Improveparticle size controlVSAvoiddispersion stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The invention applies local quality by functionalizing only the surface of the inorganic nanoparticles with catechol groups during polymerization. This localized modification provides organic solvent compatibility and prevents agglomeration while maintaining the core nanoparticle properties such as quantum size effects and high specific surface area

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention creates a composite material system where inorganic nanoparticles are integrated with catechol-functionalized polymer. This composite structure combines the advantageous properties of both components: the quantum size effects and high surface area of nanoparticles with the organic solvent compatibility and steric stabilization of the polymer

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If conventional methods are used to disperse inorganic nanoparticles in organic solvents, then dispersion is achieved, but the process requires multiple steps including reducing agents and purification

Engineering Contradiction:
Improvedispersion easeVSAvoidproduction process complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention merges multiple functions into a single integrated process: polymerization, nanoparticle formation, surface functionalization, and dispersion all occur simultaneously in one step. The catechol-functionalized polymer serves multiple roles as both dispersant and reducing agent, eliminating the need for separate processing steps

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the production of inorganic nanoparticles with consistent sizes and improved yield, simplifying the production process and enhancing their dispersibility in organic solvents, making them suitable for various technical applications.

Implementation Method 1

catechol groups are known to reduce metal ions without using a reducing agent

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

by forming a reverse micelle by adding poly(styrene-block-2-vinylpyridine) to toluene

Methodology Applied
Scientific EffectReverse micelle formation: Microemulsion

Implementation Method 3

a dispersant having a catechol backbone capable of coordination bonding with magnetic nanoparticles

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Data Source

PatentUS11015010B2Block copolymer comprising catechol segment and inorganic nanoparticles coated by said block copolymer, as well as method for producing block copolymer comprising catechol segment and method for producing inorganic nanoparticles coated by said block copolymer
Publication Date: 2021.05.25 THE JAPAN SCI & TECH AGENCY
  • US11015010B2 patent drawing
  • US11015010B2 patent drawing
  • US11015010B2 patent drawing

AI summary

Provided is a block copolymer that makes it possible to produce inorganic nanoparticles that can be dispersed in an organic solvent, the inorganic nanoparticles being of uniform size and a reducing agent not having to be used.A block copolymer including a catechol segment represented by formula (1).