Catechol Nanoparticle Preparation via Heating Reflux Extraction

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Solution Overview

Problem

Current methods for preparing Chinese herbal medicine nanoparticles, such as self-nanocrystallization and loading into nanocarriers, face limitations including irregular morphology, complexity, and difficulty in achieving mass industrial production, especially for high viscosity herb medicines.

Innovation Solution

A method involving heating reflux extraction of tannin compound-containing natural herb medicines to obtain catechol nanoparticles through fractionation, allowing for the formation of spherical nanoparticles with regular shapes and pH responsiveness, which can be used as drug carriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If self-nanocrystallization method is used to prepare herbal medicine nanoparticles, then the nanoparticles can be obtained through mechanical crushing and ball milling, but the morphology of nano-drugs is generally irregular and the application is limited

Engineering Contradiction:
Improveease of preparationVSAvoidmorphology regularity
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The patent changes the preparation parameters from mechanical crushing to heating reflux extraction followed by centrifugal separation. This parameter change transforms the process from producing irregular nano-drugs to producing spherical nanoparticles with controlled size (20-200 nm diameter), thereby resolving the contradiction between ease of manufacture and morphology regularity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical system (crushing and ball milling) with a thermal-chemical system (heating reflux extraction) followed by centrifugal separation. This substitution eliminates the mechanical forces that cause irregular morphology while maintaining ease of preparation, successfully producing spherical nanoparticles

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Shape

If herb medicine is loaded into specific nanocarriers by self-assembly or micro-emulsion method, then nanoparticles can be formed, but the preparation process is complex and relies on modernscientific precision instruments

Engineering Contradiction:
Improvenanoparticle formationVSAvoidpreparation process complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent employs self-assembly of catechol molecules into nanoparticles through heating reflux extraction. The catechol molecules spontaneously organize into spherical structures (20-200 nm) without requiring complex external instruments or multi-step processes, thereby achieving nanoparticle formation with simplified preparation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extracts catechol compounds from herbal medicine through heating reflux extraction, then allows these extracted catechols to self-assemble into nanoparticles. This extraction approach simplifies the process by obtaining the nanoparticle-forming components directly from the herb without requiring complex nanocarrier loading procedures

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If mechanical crushing and ball milling are used for high viscosity herb medicines, then nanoparticles can be prepared, but the method is not applicable due to high viscosity

Engineering Contradiction:
Improveindustrial production capabilityVSAvoidapplicability to high viscosity herbs
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical crushing system with a thermal extraction system (heating reflux). This substitution allows high viscosity herb medicines to be processed effectively, as the thermal method dissolves and extracts catechols without being hindered by viscosity, thereby improving both productivity and adaptability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the processing parameters from mechanical forces to thermal parameters (heating at specific temperatures for reflux extraction). This parameter change enables the method to handle high viscosity herb medicines that cannot be processed by mechanical means, expanding adaptability while maintaining industrial production capability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the easy and quick preparation of catechol nanoparticles with uniform particle sizes, suitable for industrial production, retaining protein biological activity, and exhibiting free radical scavenging capacity, making them suitable for drug delivery and therapy.

Implementation Method 1

adding a tannin compound-containing natural herb medicine into water to obtain a mixture, and subjecting the mixture to heating reflux extraction to obtain a herb medicine extract

Methodology Applied
Scientific EffectReflux extraction:

Implementation Method 2

subjecting the herb medicine extract to first centrifugal separation to obtain a supernatant and the catechol nanoparticles; and the first centrifugal separation is conducted at a centrifugal force of 6,577 g for 10 min

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Implementation Method 3

the catechol nanoparticles are formed by self-assembly of a catechol and a protein

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS20240091170A1Catechol Nanoparticle, Catechol Protein Nanoparticle, and Preparation Method and Use Thereof
Publication Date: 2024.03.21 SHIHEZI UNIVERSITY
  • US20240091170A1 patent drawing
  • US20240091170A1 patent drawing
  • US20240091170A1 patent drawing

AI summary

Provided are catechol nanoparticles, catechol protein nanoparticles, and a preparation method and use thereof. The method includes: adding a tannin compound-containing natural herb medicine into water to obtain a mixture, and subjecting the mixture to heating reflux extraction to obtain a herb medicine extract and subjecting the herb medicine extract to fractionation to obtain the catechol nanoparticles.