Catecholamine-Coated Silicon-Carbon Anodes for SEI Suppression

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Solution Overview

Problem

Rechargeable lithium batteries with silicon-carbon composite negative active materials face challenges in cycle-life and efficiency due to the formation of a Solid Electrolyte Interface (SEI) film, which deteriorates during charge and discharge, leading to increased resistance and reduced performance.

Innovation Solution

A non-conductive coating layer made of catecholamine, such as dopamine or norepinephrine, is applied to the silicon-carbon composite core, inhibiting the reaction with the electrolyte and suppressing SEI film formation, thereby improving cycle-life and discharge efficiency while reducing resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-carbon composite is used as negative active material, then capacity is improved, but cycle-life deteriorates due to SEI film formation

Engineering Contradiction:
ImprovecapacityVSAvoidcycle-life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising catecholamine or a salt thereof is applied to the surface of the silicon-carbon composite particles. This coating layer acts as an intermediary between the silicon-carbon composite and the electrolyte, preventing direct contact and reaction that would otherwise form deteriorating SEI films. The catecholamine coating maintains structural integrity during charge-discharge cycles while allowing lithium ion transport, thus improving cycle-life without sacrificing capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If coating layer is applied to suppress SEI film formation, then cycle-life is improved, but resistance increases due to coating layer

Engineering Contradiction:
Improvecycle-lifeVSAvoidresistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The coating layer thickness is precisely controlled to be 1 nm to 12 nm (optimally 3 nm to 8 nm). This thin thickness parameter allows the coating to provide sufficient protection against SEI film formation while minimizing the additional resistance introduced by the coating layer. The catecholamine molecules are also bonded with anions (SO3−, CO2−, or OH−) to optimize the chemical properties and reduce resistance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If thick coating layer is applied to prevent electrolyte reaction, then SEI film formation is suppressed, but charge/discharge efficiency decreases

Engineering Contradiction:
ImproveSEI film suppressionVSAvoidcharge/discharge efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

A thin film coating layer of catecholamine (1 nm to 12 nm) is applied to the silicon-carbon composite particles. This thin flexible film provides sufficient protection against electrolyte reaction and SEI film formation while maintaining adequate lithium ion transport properties. The thin film structure ensures that charge/discharge efficiency is not significantly compromised while still achieving the desired SEI suppression effect.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catecholamine coating layer enhances the cycle-life characteristics and charge/discharge efficiency of the lithium battery by maintaining its structural integrity during charging and discharging, leading to improved performance and reduced impedance.

Implementation Method 1

A non-conductive coating layer made of catecholamine, such as dopamine or norepinephrine, is applied to the silicon-carbon composite core, inhibiting the reaction with the electrolyte

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The catecholamine coating layer enhances the cycle-life characteristics and charge/discharge efficiency of the lithium battery by maintaining its structural integrity during charging and discharging

Methodology Applied
Scientific EffectCoating: Coatings

Data Source

PatentUS20230268490A1Negative active material for rechargeable lithium battery and rechargeable lithium battery including same
Publication Date: 2023.08.24 SAMSUNG SDI CO LTD
  • US20230268490A1 patent drawing
  • US20230268490A1 patent drawing
  • US20230268490A1 patent drawing

AI summary

A negative active material for a rechargeable lithium battery includes a core having a silicon-carbon composite and an amorphous carbon, the silicon-carbon composite being an agglomerated product of a crystalline carbon and silicon particles, and a coating layer on a surface of the core, the coating layer including catecholamine.