Catecholic Surface Primer for Metal Oxide Adhesion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current surface binding technologies lack effective compounds for forming strong, durable bonds on mineral and metal oxide surfaces, particularly in medical, dental, and electronic applications, where adhesion and interaction with various materials are crucial for performance enhancement.

Innovation Solution

Development of novel small molecule compounds with aromatic groups and functional end groups that undergo self-assembly to form hydrogen bonds, chelation, or coordination on mineral and metal oxide surfaces, creating secondary layers for enhanced bonding with bulk materials through cross-linking and interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional surface binding technologies are used, then bonding on mineral and metal oxide surfaces is achieved, but the bond strength and durability are insufficient for medical, dental, and electronic applications

Engineering Contradiction:
Improvebond strengthVSAvoidbond durability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent introduces catecholic compounds as intermediary substances that form strong coordination bonds with metal oxide surfaces while simultaneously providing functional groups for bonding to bulk materials. These compounds act as molecular mediators between the substrate surface and the bulk material, creating a durable bonding interface that resolves the contradiction between initial bond strength and long-term durability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention employs composite primer compositions containing catecholic compounds combined with various functional additives and bulk materials. These composite formulations integrate the strong surface affinity of catechols with the bonding capabilities of complementary materials, achieving both high strength and reliable durability required for medical, dental, and electronic applications.

Inventive Principle:
Principle #40Composite materials

2Strength

If strong bidentate bonding with catecholic groups is used, then adhesion to metal oxide surfaces is improved, but the complexity of compound design and synthesis increases

Engineering Contradiction:
Improveadhesion strengthVSAvoidcompound design complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent systematically varies key parameters of the catecholic compounds including the aromatic core structure, spacer length and composition, and terminal functional groups. By changing these parameters, the invention optimizes both the adhesion strength to metal oxide surfaces and the overall compound complexity, finding the optimal balance between performance and synthesizability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality by concentrating the complex catecholic functional groups specifically at the surface-binding interface, while the bulk of the compound can have simpler structures. This localized complexity approach ensures strong adhesion where needed without requiring the entire compound to be highly complex, thus reducing overall design and synthesis difficulty.

Inventive Principle:
Principle #3Local quality

3Strength

If catecholic compounds are used for surface binding, then bonding performance on metal and mineral surfaces is enhanced, but the versatility across different substrate types is limited

Engineering Contradiction:
Improvebonding performanceVSAvoidsubstrate compatibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent designs catecholic compounds with multiple functional capabilities: the catechol group provides universal binding to various metal and mineral oxide surfaces through coordination chemistry, while different terminal functional groups enable compatibility with diverse bulk materials including polymers, ceramics, and metals. This multi-functionality allows a single compound class to achieve strong bonding performance across multiple substrate types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention segments the compound into distinct functional modules: a catecholic head group for surface binding, a spacer region for structural flexibility, and terminal groups for bulk material compatibility. This segmentation allows independent optimization of each module for different substrate types, thereby enhancing overall versatility while maintaining strong bonding performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compounds provide strong adhesion and improved bonding performance on diverse surfaces, including metals, minerals, and metal oxides, enhancing the mechanical and chemical properties of substrates and enabling applications in dental, medical, and electronic devices.

Implementation Method 1

the aromatic group of the compound may self-assemble and form a bond, such as a hydrogen bond, onto the oxide-containing surface

Methodology Applied
Scientific EffectHydrogen bonding:

Implementation Method 2

the compounds undergo self-assembly onto a substrate, such as a mineral substrate or a metal oxide substrate

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 3

function as chelators with different minerals and metal oxide surfaces

Methodology Applied
Scientific EffectChelation:

Implementation Method 4

chelation and metal-oxygen coordination of the catechols

Methodology Applied
Scientific EffectMetal-oxygen coordination:

Data Source

PatentUS11739223B2Surface primer compositions and methods of use
Publication Date: 2023.08.29 ENVISTA
  • US11739223B2 patent drawing
  • US11739223B2 patent drawing
  • US11739223B2 patent drawing

AI summary

In one embodiment, the present application discloses a surface binding compound of the Formula I or Formula II:wherein the variables EG, EG1, SP1, SP2, SP3, Ar and BG are as defined herein. In another embodiment, the application discloses a method for forming a coating on a surface of a substrate using the surface binding compound of the Formula I or Formula II.