Endovascular Catheter Air Block Module

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Solution Overview

Problem

Current devices and methods for preventing air entrainment into catheters during vascular procedures are inadequate, particularly in venous procedures, as they fail to effectively close the seal around catheters and can allow air to flow retrograde into the cardiovascular system, posing risks of air embolism and other complications.

Innovation Solution

An air block module is affixed to the proximal end of a primary sheath, featuring a main housing with a catheter entry and exit port, an inner channel with perforations, and a gas exit port, equipped with hemostasis valves and a gas removal subsystem to trap and remove air, ensuring air does not enter or escape the catheter lumen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a catheter is routed into the venous circulation during a venous procedure, then access to the cardiovascular system is achieved, but air can be forced retrograde through the catheter into the circulatory system due to negative pressure gradients, causing air embolism

Engineering Contradiction:
Improveprevention of air embolismVSAvoidair entrainment into catheter
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The air block module serves as an intermediary device positioned between the external environment and the catheter hub. It includes a chamber that receives air bubbles and directs them away from the catheter lumen, preventing air from entering the cardiovascular system while allowing blood and catheter access to proceed normally

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The air block module segments the flow path into separate channels: one for blood/catheter access and another for air bubble collection and removal. The internal structure divides the incoming flow to direct air bubbles to the side port while maintaining patency of the main catheter lumen

Inventive Principle:
Principle #1Segmentation

2Reliability

If hemostasis valves are used to prevent blood loss during arterial procedures, then blood leakage is controlled, but these valves are inadequate at preventing air backflow into the catheter

Engineering Contradiction:
Improveprevention of air backflowVSAvoidvalve functionality
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The air block module combines multiple functions into a single integrated device: it maintains hemostasis like traditional valves while adding air bubble collection, air evacuation capability, and catheter access. This merged design addresses both blood control and air prevention needs that separate devices could not satisfy

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the distal end of the sheath is exposed to pressures equal to or below the proximal end pressure, then venous access is achieved, but a negative pressure gradient occurs allowing air to be forced into the proximal end of the catheter

Engineering Contradiction:
Improvevenous catheter accessVSAvoidretrograde air flow
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The air block module acts as a mediator that intercepts air bubbles before they can enter the catheter hub. The chamber design with side ports provides an alternative pathway that directs air away from the pressure gradient while allowing venous blood flow and catheter manipulation to continue unimpeded

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air block module effectively prevents air from entering or escaping the catheter, reducing the risk of air embolism and maintaining a secure seal during vascular procedures, thereby enhancing patient safety and procedure efficacy.

Implementation Method 1

The first hemostasis valve is affixed to the inner lumen of the core tube at the proximal end of the core tube, and the second hemostasis valve is affixed to the inner lumen of the core tube at the distal end of the core tube

Methodology Applied
Scientific EffectHemostasis valve sealing:

Implementation Method 2

The core tube further comprises a plurality of fenestrations, wherein the fenestrations are large enough to permit air bubbles to escape through the core tube and into the outer shell

Methodology Applied
Scientific EffectGas passage through perforations: Porosity

Implementation Method 3

Should the air reach the distal end of the catheter by way of a through lumen, it could escape into the blood stream in the form of large or small bubbles, resulting an air embolism

Methodology Applied
Scientific EffectPressure differential trapping: Pressure Gradient

Data Source

PatentUS10500349B2Endovascular catheter air block
Publication Date: 2019.12.10 RGT UNIV OF CALIFORNIA
  • US10500349B2 patent drawing
  • US10500349B2 patent drawing
  • US10500349B2 patent drawing

AI summary

This invention is an air block for industrial, medical, and non-medical uses. For example, the air block is connected to the proximal end of a vascular access catheter. The air block is either removably connected to the proximal end of the catheter or it is integral to the proximal end of the catheter. The air block permits introduction of other catheters or instrumentation through its central lumen and on into a lumen of the catheter while minimizing fluid loss or gain into the catheter. The air block further prevents air from entering the catheter and provides for removal of the air or other gas from the central lumen before it can enter the catheter where it could cause harm to the patient. The air block can be attached to various standard proximal catheter terminations including Luer fittings and hemostasis valve outer barrels.