Catheter Dressing Segmentation for Contamination Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing catheter site dressing devices fail to effectively isolate and protect the catheter site from contamination during surgical procedures, as they often become contaminated when surgical drapes are removed.

Innovation Solution

A catheter dressing system comprising a top layer, a base layer, and an optional medial layer, where the surgical drape engages the top layer more strongly than the base layer, allowing for the top layer to be removed separately, leaving the uncontaminated base layer in place covering the catheter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-layer dressing is used to cover the catheter, then the device complexity is reduced, but the catheter site becomes contaminated when surgical drapes are removed

Engineering Contradiction:
Improvedressing structureVSAvoidcontamination
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The dressing is divided into two distinct layers: a base layer that adheres to the catheter and patient skin, and a top layer that is fluid impermeable and adheres to the surgical drape. This segmentation allows the top layer to be removed with the contaminated drape while the base layer remains intact and uncontaminated, solving the contamination problem without requiring a completely complex multi-component system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The top layer acts as an intermediary between the surgical drape and the base layer. It transfers the adhesive engagement force from the drape to the dressing system, allowing the drape to be removed cleanly with the top layer while leaving the base layer undisturbed. This intermediary layer protects the critical base layer from contamination during drape removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the top layer is strongly adhered to the base layer, then the dressing maintains structural integrity, but the top layer cannot be separated when the surgical drape is removed

Engineering Contradiction:
Improvedressing structural integrityVSAvoidtop layer removal
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The adhesive properties are distributed differently across the dressing layers. The top layer has strong adhesive engagement with the surgical drape but controlled adhesion to the base layer, while the base layer has strong adhesion to the catheter and patient skin. This local differentiation of adhesive qualities allows selective separation: the top layer removes with the drape while the base layer remains firmly attached to the catheter site.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The adhesive bonds in the dressing system are designed to be dynamic and selective. The bond between the top layer and surgical drape is stronger than the bond between the top and base layers, allowing the top layer to dynamically separate from the base layer during drape removal. This dynamic adhesive behavior enables the dressing to adapt its structural configuration during the surgical process.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If the top layer is made fluid impermeable to prevent contamination, then the catheter site is protected, but the top layer must be removed separately after surgery

Engineering Contradiction:
Improvecontamination protectionVSAvoiddressing removal time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The top layer is pre-configured with strong adhesive engagement properties for the surgical drape, anticipating the future need for drape removal. This preliminary adhesive configuration ensures that when the surgical drape is removed, the top layer automatically adheres to and is removed with the drape, saving time during post-surgical dressing changes. The fluid impermeable property is maintained throughout to provide continuous protection.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced protection and isolation of the catheter site by ensuring the base layer remains uncontaminated and in place after the surgical drape is removed, maintaining catheter stabilization and preventing contamination throughout the surgical procedure.

Implementation Method 1

A surgical drape adhesively engages the top layer more strongly than the top layer is engaged to the base layer

Methodology Applied
Scientific EffectAdhesive: Adhesive

Implementation Method 2

The base layer adheres to the catheter and the patient

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS10874471B2Catheter dressing system
Publication Date: 2020.12.29 BLAKE LUKE
  • US10874471B2 patent drawing
  • US10874471B2 patent drawing
  • US10874471B2 patent drawing

AI summary

A catheter dressing system for providing enhanced isolation and protection of a catheter site from potential contamination during a surgical procedure includes a dressing adhered to a patient covering a catheter. The dressing has a top layer removably covering a base layer. The base layer adheres to the catheter and the patient. The top layer is fluid impermeable. A surgical drape adhesively engages the top layer more strongly than the top layer is engaged to the base layer wherein removal of the surgical drape separates the top layer from the base layer when the surgical drape is removed leaving the base layer uncontaminated and in place covering the catheter after removal of the surgical drape.