Catheter End Effector with Non-Coplanar Loops for High-Density Mapping

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Solution Overview

Problem

Current catheter-based systems for diagnosing and treating cardiac arrhythmias lack the necessary high-density signal mapping resolution and adaptability to different tissue surfaces, particularly in complex geometries like the heart.

Innovation Solution

The proposed apparatus features an end effector with three non-coplanar loop members that can expand to an unconstrained configuration and then flatten against a planar surface, equipped with electrodes having enhanced surface roughness and twisted pair electrode wires, along with a mechanical linkage and a bonded spine cover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a catheter provides high-density signal maps through several electrodes, then mapping resolution is improved, but device complexity increases

Engineering Contradiction:
Improvemapping resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The end effector is divided into multiple loop members (first, second, and third loop members) that can be independently configured. Each loop member contains multiple electrodes, allowing the system to segment the sensing function across multiple modular components. This segmentation enables high-density mapping while maintaining manageable device complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The loop members are configured to be non-coplanar when unconstrained, creating a three-dimensional electrode array. When constrained, they form a planar surface with high electrode density. This dimensional transition allows the system to achieve high mapping resolution in both 3D space (unconstrained) and 2D surface contact (constrained), effectively resolving the complexity-resolution trade-off.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a catheter is adaptable to different tissue surfaces including irregular surfaces, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to tissue surfacesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The loop members are designed with dynamic configurability - they can transition between constrained (planar) and unconstrained (non-coplanar, three-dimensional) states. This dynamic adaptation allows the catheter to conform to various tissue geometries including flat, curved, and irregular surfaces without requiring multiple specialized devices, thereby improving adaptability while controlling complexity through a single versatile design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The loop members function as flexible structures that can bend and conform to tissue surfaces. When constrained, they form a planar film-like structure; when unconstrained, they adopt three-dimensional configurations that adapt to irregular geometries. This flexibility enables the device to maintain effective electrode-tissue contact across diverse surface types without increasing fundamental device complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If electrodes have enhanced surface roughness to improve signal fidelity, then measurement precision is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesignal fidelityVSAvoidelectrode surface precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The electrode surfaces are modified by changing the roughness parameter - introducing controlled surface irregularities rather than requiring perfectly smooth surfaces. This parameter change improves signal fidelity by enhancing tissue contact and electrical coupling. The manufacturing process achieves this through standardized roughening techniques that are more forgiving than precision polishing, thereby improving measurement precision while managing manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12232874B2Electrode apparatus for diagnosis of arrhythmias
Publication Date: 2025.02.25 BIOSENSE WEBSTER (ISRAEL) LTD
  • US12232874B2 patent drawing
  • US12232874B2 patent drawing
  • US12232874B2 patent drawing

AI summary

An apparatus includes an end effector having loop members with electrodes thereon and is usable with catheter-based systems to measure or provide electrical signals. The end effector can include three loop members that are non-coplanar when expanded unconstrained that become contiguous to a planar surface when the loop members are deflected against the surface, a mechanical linkage that joins the loop members at a distal vertex of the end effector, electrodes having surface treatment to enhance surface roughness of the electrodes, twisted pair electrode wires, a bonded spine cover, and/or any combination thereof.