Catheter End Effector Nonplanar Substrate Stiffness Segmentation

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Solution Overview

Problem

Existing cardiac mapping catheters face challenges in achieving high mapping resolution, ensuring adequate electrode contact with nonplanar tissue surfaces, and maintaining atraumatic advancement through the vasculature due to the need for stiff internal structural members.

Innovation Solution

The development of a nonplanar end effector for a mapping catheter, featuring a sloped substrate with electrodes on both sides, which modulates stiffness along its length and torsional stiffness, allowing for better conformity to irregular tissue surfaces and easier advancement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If stiff internal structural members are used to maintain predetermined configuration, then structural stability is improved, but ease of manipulation and electrode contact with tissue deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of manipulation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The end effector is divided into multiple segments or sections with varying stiffness characteristics. The substrate includes a proximal portion with higher stiffness for structural support and a distal portion with lower stiffness for flexibility and tissue contact. This segmentation allows the catheter to maintain overall structural integrity while enabling the distal electrodes to conform to irregular tissue surfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the end effector are assigned different mechanical properties. The proximal portion maintains higher stiffness to preserve the predetermined configuration during advancement, while the distal portion featuring the electrodes has reduced stiffness to allow manipulation and conformability to tissue surfaces. This local differentiation resolves the contradiction between overall structural stability and local ease of operation.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If stiff internal structural members are used to maintain predetermined configuration, then structural stability is improved, but electrode contact with nonplanar tissue surfaces deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidelectrode contact precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The end effector structure is segmented into a stiffer proximal support portion and a more flexible distal electrode portion. This allows the distal electrodes to independently conform to nonplanar tissue surfaces while the proximal portion maintains the overall catheter configuration and structural stability during navigation through the vasculature.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The substrate is designed with spatially varying mechanical properties, where the distal portion containing the electrodes has reduced stiffness compared to the proximal portion. This local quality variation enables precise electrode-tissue contact on irregular surfaces while maintaining overall structural stability, directly addressing the contradiction between structural integrity and contact precision.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the catheter is made collapsible for atraumatic advancement, then ease of delivery is improved, but structural stability deteriorates

Engineering Contradiction:
Improveease of deliveryVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The end effector employs dynamic mechanical properties that allow it to transition between different stiffness states. During advancement through the vasculature, the collapsible design enables easy delivery by reducing resistance to compression. Once deployed, the structure maintains sufficient stability to preserve the predetermined configuration and ensure proper electrode positioning. This dynamic adaptability resolves the contradiction between ease of delivery and structural stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different sections of the catheter have different collapse characteristics and stiffness properties. The distal portion with electrodes is designed to be more collapsible for atraumatic advancement, while the proximal portion maintains higher structural stability. This local differentiation allows the catheter to be easily delivered through the vasculature while maintaining the necessary structural integrity for accurate positioning and configuration maintenance.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250032103A1Catheter end effector with nonplanar substrate
Publication Date: 2025.01.30 BIOSENSE WEBSTER (ISRAEL) LTD
  • US20250032103A1 patent drawing
  • US20250032103A1 patent drawing
  • US20250032103A1 patent drawing

AI summary

An end effector for a catheter. The end effector can include a substrate extending along a longitudinal axis from a proximal portion of the end effector to a distal portion of the end effector. The substrate can include a longitudinal plane, the longitudinal axis running through the longitudinal plane, a first face disposed on a first side of the substrate and oblique to the longitudinal plane; a second face, opposite the first face, disposed on a second side of the substrate; a first group of electrodes disposed on the first face; and a second group of electrodes disposed on the second face.