Catheter Fluid Dispersion Unit for Cryoablation

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Solution Overview

Problem

Cryoablation catheters face challenges in achieving uniform and controlled flow of cryogenic fluid to targeted tissue due to turbulent fluid flow conditions at the catheter tip, leading to irregular cooling and potential cavitation, which limits precise directional control and therapeutic effectiveness.

Innovation Solution

The catheter design incorporates a fluid dispersion unit, including a flow distribution sleeve and deflection member, to evenly distribute the cryogenic fluid across the expandable chamber, ensuring a predetermined pattern of fluid distribution and directional control, enhancing the precision of tissue ablation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If high pressure is used to supply cryogenic fluid to the catheter tip, then the cooling effectiveness is improved, but turbulent fluid flow and cavitation occur leading to irregular fluid distribution

Engineering Contradiction:
Improvecooling effectivenessVSAvoidfluid flow uniformity
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

A fluid dispersion unit is introduced as an intermediary component between the supply lumen and the expandable chamber. This unit includes a flow distribution sleeve with multiple outlets that receives high-pressure cryogenic fluid and redistributes it in a controlled manner, mediating between the high-pressure supply and the need for uniform distribution to eliminate turbulence and cavitation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fluid dispersion path is segmented into multiple outlets on the flow distribution sleeve rather than a single outlet. This segmentation divides the high-pressure fluid stream into multiple lower-pressure streams, reducing turbulence and cavitation while maintaining overall cooling effectiveness through distributed fluid delivery

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the catheter tip chamber is small to maintain minimally invasive properties, then ease of insertion is improved, but fluid flow becomes turbulent and directional control is reduced

Engineering Contradiction:
Improveease of insertionVSAvoidturbulence and cavitation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The fluid dispersion unit adds a radial dimension to fluid distribution by incorporating multiple outlets on the flow distribution sleeve that radiate fluid in different directions. This dimensional change transforms the fluid flow from a single-directional turbulent jet into a multi-directional distributed pattern, eliminating turbulence while maintaining the small catheter profile

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If conventional catheter design is used with single outlet, then device complexity is reduced, but fluid distribution uniformity and directional control are insufficient

Engineering Contradiction:
Improvecatheter structureVSAvoidfluid distribution uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The fluid dispersion unit is nested within the existing catheter structure, with the flow distribution sleeve positioned inside the expandable chamber and the supply lumen passing through it. This nesting approach integrates the complex fluid distribution functionality within the existing catheter framework, achieving improved fluid distribution uniformity without proportionally increasing overall device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the uniformity and control of cryogenic fluid distribution, allowing for more precise and effective tissue ablation, reducing turbulence and cavitation, and enabling the creation of targeted lesions with improved therapeutic outcomes.

Implementation Method 1

a fluid dispersion unit, including a flow distribution sleeve and deflection member, to evenly distribute the cryogenic fluid across the expandable chamber

Methodology Applied
Scientific EffectFluid dispersion:

Implementation Method 2

reducing turbulence and cavitation

Methodology Applied
Scientific EffectTurbulence reduction: Turbulence

Implementation Method 3

The cooling fluid used with such catheters may be a low temperature fluid, or cryogens... to cool the tissue to a much lower level at which freezing destroys the viability of the tissue

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

the rate of cooling is limited by the ability to supply coolant and circulate it through the active contact region

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 5

When the catheter contact must chill tissue to below freezing, the coolant itself must attain a substantially lower temperature

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS11806065B2Spray nozzle design for a catheter
Publication Date: 2023.11.07 MEDTRONIC CRYOCATH LP
  • US11806065B2 patent drawing
  • US11806065B2 patent drawing
  • US11806065B2 patent drawing

AI summary

A medical device including an outer tube, an expandable chamber coupled to the outer tube, and an injection tubular member in fluid communication with an interior of the expandable chamber. The injection tubular member is coupled to a source of fluid and a distal end within the expandable chamber and a fluid nozzle is located in a distalmost end face of the distal end of the injection tubular member. A fluid dispersion unit is coupled to the injection tubular member with a longitudinal axis, the fluid nozzle being within the fluid dispersion unit and configured to direct a flow of fluid into the fluid dispersion unit. The fluid dispersion unit has an opening to direct a flow path of the flow of fluid expelled by the fluid nozzle within the fluid dispersion unit and into an interior surface of the expandable chamber from the opening at the distalmost end face.