Robotic Catheter Jaw Drive for Buckling-Free Navigation

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Solution Overview

Problem

Existing robotic catheter systems face challenges in navigating tortuous anatomy due to buckling of flexible leader catheters and guidewires, and the complexity of robotic manipulations, which are exacerbated by the need for additional carriages and anti-buckling devices that increase the size and complexity of the instrument driver.

Innovation Solution

The instrument driver incorporates a telescoping catheter assembly with a slidable carriage and feeder mechanism, featuring opposing gripping elements to actively advance the catheter within the sheath body, and a drive mechanism to roll the guidewire, while utilizing motors for controlled articulation and retraction, and a jaw assembly for gripping and translating elongated medical devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional carriages and anti-buckling devices are added to prevent buckling of flexible leader catheters and guidewires, then reliability of catheter navigation is improved, but device complexity and size of the instrument driver increase

Engineering Contradiction:
Improvecatheter navigation reliabilityVSAvoidinstrument driver complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the anti-buckling function with the existing carriage structure by integrating a feeder mechanism into the carriage. This eliminates the need for separate anti-buckling devices while maintaining catheter navigation reliability through the coordinated action of the feeder mechanism and carriage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The carriage is designed to perform multiple functions: it serves as both the positioning mechanism for the catheter and the anti-buckling support structure through its integrated feeder mechanism. This multi-functionality reduces the overall number of components needed in the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional carriages and anti-buckling devices are added to prevent buckling of flexible leader catheters and guidewires, then reliability of catheter navigation is improved, but the length of the instrument driver increases

Engineering Contradiction:
Improvecatheter navigation reliabilityVSAvoidinstrument driver length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent merges the anti-buckling support function into the existing carriage structure, eliminating the need for additional separate devices that would extend the length of the instrument driver. The integrated feeder mechanism provides compact anti-buckling support.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If manual navigation techniques are used, then device complexity is reduced, but precision and control of catheter manipulation in tortuous anatomy deteriorates

Engineering Contradiction:
Improvenavigation system complexityVSAvoidcatheter positioning precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical manipulation with an automated robotic system that uses a motorized carriage and feeder mechanism. This substitution provides precise control of catheter insertion and retraction while maintaining manageable system complexity through integrated design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design prevents buckling of leader catheters and guidewires, reduces the size and complexity of the instrument driver, and enables precise robotic navigation through tortuous anatomy without increasing the length of the system, enhancing operational efficiency and ease of use.

Implementation Method 1

at least one motor configured for translating the slidable carriage distally towards the sheath interface to translate the proximal catheter adapter towards the proximal sheath adapter

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

a feeder mechanism affixed between the sheath interface and slidable carriage for engaging the catheter body

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

a jaw assembly coupled to the base... translating the first and second jaws toward each other, thereby closing the jaw assembly and gripping the elongated member between the respective gripping surfaces

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS12564459B2Active drives for robotic catheter manipulators
Publication Date: 2026.03.03 AURIS HEALTH INC
  • US12564459B2 patent drawing
  • US12564459B2 patent drawing
  • US12564459B2 patent drawing

AI summary

An instrument driver comprises a base and a jaw assembly coupled to the base. The jaw assembly includes a first jaw having a gripping surface and a second jaw having a gripping surface. The instrument driver further comprises a driver assembly operably coupled to the jaw assembly to advance an elongated member relative to the base by translating the first and second jaws toward each other, thereby closing the jaw assembly and gripping the member between the respective gripping surfaces of the first and second jaws, translating the jaw assembly in a first axial direction when the jaw assembly is closed, translating the first and second jaws away from each other, thereby opening the jaw assembly and releasing the member from between the respective gripping surfaces of the first and second jaws, and translating the jaw assembly in a second axial direction when the jaw assembly is opened.