Catheter Needle Guard with Flow Regulator and Cam Release

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Solution Overview

Problem

Existing intravenous infusion devices lack effective mechanisms for safe needle retraction and flow control, leading to potential accidental needle sticks and inefficient fluid management.

Innovation Solution

A needle device with a flow control system and needle guard mechanism, featuring a compressible elastic sleeve and a release element that allows for safe needle retraction and disengagement from the catheter hub, utilizing a camming action to separate the needle guard from the catheter hub.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a needle guard mechanism is added to prevent accidental needle sticks, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The needle guard is nested within the catheter hub structure, with the guard forming an integral part of the hub's interior cavity. This nesting approach allows the safety mechanism to be incorporated without adding external components, thereby improving safety while minimizing increases in device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The needle guard mechanism is designed to be automatically actuated by the needle itself during retraction. The needle's movement directly triggers the guard's positioning without requiring external actuators or complex control systems, achieving safety through self-service while keeping the device simple.

Inventive Principle:
Principle #25Self-service

2Productivity

If a flow control regulator is included in the catheter hub, then fluid flow management is improved, but device complexity increases

Engineering Contradiction:
Improvefluid flow managementVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The flow control regulator is designed as a multi-functional component that integrates flow regulation, sealing, and structural support functions within a single element positioned in the interior cavity of the catheter hub. This allows improved fluid flow management while minimizing the increase in device complexity through functional consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the needle guard is removably engaged to the catheter hub, then ease of assembly and disassembly is improved, but reliability of engagement may worsen

Engineering Contradiction:
Improveease of assemblyVSAvoidengagement reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The needle guard is pre-configured with engagement features that automatically align with corresponding features on the catheter hub during assembly. This preliminary positioning ensures that the removable engagement achieves both ease of assembly and reliable connection without requiring complex alignment procedures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures safe needle retraction, prevents accidental needle sticks, and facilitates efficient fluid flow management by using a compressible sleeve and release element to manage the needle guard's separation from the catheter hub.

Implementation Method 1

a compressible elastic sleeve

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

utilizing a camming action to separate the needle guard from the catheter hub

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentEP3302622B1Catheter devices with needle guards and related methods
Publication Date: 2022.01.05 B BRAUN MELSUNGEN AG
  • EP3302622B1 patent drawingFigure 1A
  • EP3302622B1 patent drawingFigure 1B~1C
  • EP3302622B1 patent drawingFigure 2A

AI summary

A needle device includes a catheter hub, a needle hub, and a housing located between the catheter hub and the needle hub. The housing has an engagement mechanism to removably attach the housing to the catheter hub. The housing further includes a release element to release the engagement mechanism from the catheter hub to disengage the housing from the catheter hub. A flow regulator is positioned inside the catheter hub. The flow regulator includes a stem and a sleeve.